Tungsten Carbide HRC55 Micro Diameter Square End Mill 1/8" CNC Micro End Mill
Product Details:
Place of Origin: | China |
Brand Name: | BWIN |
Model Number: | D0.2*50-2F |
Payment & Shipping Terms:
Minimum Order Quantity: | 1pcs/box |
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Price: | Negotiable |
Packaging Details: | Plastic box |
Delivery Time: | 7 work days |
Payment Terms: | T/T, Western Union |
Supply Ability: | 1-10000pcs 7days |
Detail Information |
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Product Name: | HRC 55 Micro Diameter Square End Mill | Model: | D0.15-D0.5 |
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Material: | Tungsten Cnc Micro End Mill | Workpiece: | Stainless Steel |
Usage: | Milling Machine | Coating: | Cooper |
HRC: | HRC55 | Feature: | Good Wear Resistance |
Application: | Milling | Package: | 1pcs/Box |
High Light: | 0.01mm Square End Mill,Tungsten Carbide Micro End Mill,CNC Micro End Mill |
Product Description
Tungsten Carbide HRC 55 Micro Diameter Square End Mill Micro 0.01mm 1/8" Cnc Micro End Mill Bit
Quick Detail OF Micro Diameter Square End Mill
- Imported tungsten steel bars from Germany
- High quality TiAlN coating
- 35 ° spiral angle design
- Tank bottom precision grinding process
- Large core diameter design
- Handle chamfer design
Description OF Micro Diameter Square End Mill
1. High quality raw materials, HRC55 micro diameter flat blade with longer service life
Adopting high-quality and ultra-fine tungsten steel bars from Germany, it has a series of excellent properties such as high hardness, strong wear resistance, and corrosion resistance, improving the service life of milling cutters
2. Precision coatings are not easily worn out
Using TiAlN nanostructure coating can reduce friction heat generation and tool wear by 99%
3. Fine grinding, convenient milling
Developed for the processing of small apertures, finely ground with high-quality imported materials, with high concentricity
Milling parameters OF Micro Diameter Square End Mill
HRC55 Carbide Micro Diameter Square End Mill |
Tool length | fz&v | |||||
Short |
1 |
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Long1 | 0.9 | ||||||
Overlength | 0.8 | ||||||
Speciality | 0.6 | ||||||
Type | Material |
Strength N/mm²
Hardness HRC |
Cooling | ||||
Air |
Dry cutting |
Lubricating fluid | |||||
P | PI |
P1.1 |
Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel | <700 | √ | √ | √ |
P1.2 | quenched and tempered steel | <1200 | √ | √ | √ | ||
P2 | P2.1 | Alloyed nitrided steel, carburized steel and quenched and tempered steel | <900 | √ | √ | √ | |
P2.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1400 | √ | √ | |||
P3 | P3.1 | Tool steel, bearing steel, spring steel and high-speed steel | <900 | √ | √ | √ | |
P3.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1500 | √ | √ |
Sloting | ||||||||||||
Vc (m/min) |
fz(mm/Tooth) | |||||||||||
Diameter | ||||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
112 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
92 | 0.01 | 0.017 | 0.025 | 0.032 | 0.038 | 0.045 | 0.056 | 0.065 | ||||
100 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
72 | 0.009 | 0.015 | 0.022 | 0.028 | 0.034 | 0.04 | 0.05 | 0.058 | ||||
64 | 0.01 | 0.018 | 0.025 | 0.032 | 0.039 | 0.045 | 0.057 | 0.066 | ||||
56 | 0.009 | 0.016 | 0.023 | 0.029 | 0.036 | 0.041 | 0.052 | 0.06 |
Roughing | ||||||||||||
Vc (m/min) |
fz(mm/Tooth) | |||||||||||
Diameter | ||||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
228 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
208 | 0.017 | 0.029 | 0.042 | 0.054 | 0.065 | 0.071 | 0.095 | 0.11 | ||||
184 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
144 | 0.015 | 0.026 | 0.037 | 0.048 | 0.058 | 0.068 | 0.085 | 0.098 | ||||
132 | 0.017 | 0.03 | 0.042 | 0.054 | 0.066 | 0.077 | 0.096 | 0.112 | ||||
112 | 0.015 | 0.027 | 0.039 | 0.05 | 0.060 | 0.07 | 0.088 | 0.102 |
Finish | |||||||||||
Vc m/min |
fz(mm/Tooth) | ||||||||||
Diameter | |||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 18 | 20 | ||
332 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
272 | 0.026 | 0.046 | 0.066 | 0.085 | 0.103 | 0.12 | 0.135 | 0.15 | 0.162 | 0.173 | |
304 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
212 | 0.023 | 0.041 | 0.059 | 0.076 | 0.092 | 0.107 | 0.121 | 0.134 | 0.145 | 0.155 | |
196 | 0.027 | 0.047 | 0.067 | 0.086 | 0.104 | 0.122 | 0.137 | 0.152 | 0.165 | 0.177 | |
168 | 0.024 | 0.043 | 0.061 | 0.079 | 0.095 | 0.111 | 0.125 | 0.139 | 0.150 | 0.161 |
- If the following carbide micro diameter flat milling cutter cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
flute diameter | flute length | Shank Dia | overall length |
0.1 | 0.2 | 4 | 50 |
0.15 | 0.3 | 4 | 50 |
0.2 | 0.4 | 4 | 50 |
0.25 | 0.5 | 4 | 50 |
0.3 | 0.6 | 4 | 50 |
0.35 | 0.7 | 4 | 50 |
0.4 | 0.8 | 4 | 50 |
0.5 | 1 | 4 | 50 |
0.6 | 1.2 | 4 | 50 |
0.7 | 1.4 | 4 | 50 |
0.8 | 1.6 | 4 | 50 |
0.9 | 1.9 | 4 | 50 |
R0.1 | 0.4 | 4 | 50 |
R0.15 | 0.6 | 4 | 50 |
R0.2 | 0.8 | 4 | 50 |
R0.25 | 1 | 4 | 50 |
R0.3 | 1.2 | 4 | 50 |
R0.35 | 1.4 | 4 | 50 |
R0.4 | 1.6 | 4 | 50 |
R0.45 | 1.8 | 4 | 50 |
Instructions OF Micro Diameter Square Endmill
1. Before using the carbide micro diameter flat milling cutter, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.
2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.
3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.
4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide micro diameter square milling cutter.
5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.
Applications OF Micro Diameter Square Endmill
The cutting edge of the HRC55 micro diameter square cutter is covered with a bronze colored nano coating, suitable for materials within HRC55, including iron, carbon steel, cast iron, mold steel, alloy steel, tool steel, heat treated steel, and welding repair steel
Q1. The tool breaks when cutting in or pulling out the workpiece
The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.
Q2. Tool breaks during normal machining
Reduce the feed rate and cutting depth.
The tool shall be passivated.
Replace the clamp or spring collet.
The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.
Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.
If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.
Q3. The tool breaks when the feed direction changes
(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.
(2) Reduce (decrease) the feed before and after the direction change.
(3) Replace the clamp or spring collet.
Q4. Problem: Part of the blade tip breaks
Chamfer the corners with manual grinding.
Change down milling to up milling.