High Speed Carbide End Mills Preferred Bar
Product Details:
Place of Origin: | China |
Brand Name: | BWIN |
Model Number: | φ3*8*d4*50L |
Payment & Shipping Terms:
Minimum Order Quantity: | 1pcs/box |
---|---|
Price: | Negotiable |
Packaging Details: | Plastic box |
Delivery Time: | 7 work days |
Payment Terms: | T/T, Western Union |
Supply Ability: | 1-10000pcs 7days |
Detail Information |
|||
Product Name: | HRC45 3F Aluminum Carbide End Mill | Model: | φ10*25*d10*75L HRC45 Milling Cutter |
---|---|---|---|
Material: | Tungsten Carbide Endmill | Workpiece: | Aluminum |
Usage: | Milling | Coating: | AlTiN |
HRC: | HRC45 | Feature: | Antioxidant |
Application: | Machining Tools | Package: | 1pcs/Box |
High Light: | High Speed Carbide End Mills Preferred Bar,Carbide End Mills Preferred Bar,Antioxidant High Speed Carbide End Mills |
Product Description
45 Degree Flat Milling Cutter HRC45 High Speed End Mill 3 Flute Long Cnc Machine Tools 3F
- Quick Detail:
- Preferred bar, stable quality
- Sharp front angle design, high-speed cutting
- Knife edge mirror process, high light efficiency
- Wear resistant, durable and durable
- Large core diameter design, high efficiency
Description:
- The ultra-fine tungsten steel milling cutter made of high-quality tungsten steel base material has high wear resistance and strength. It is a high gloss, high efficiency and long life aluminum milling cutter, and has better performance for difficult to machine 7-series aluminum and copper parts; Sharp three edge design, reduce cutting wear, more sharp and durable blade; The blade body is designed with a full mirror spiral pattern large chip discharge groove, which is convenient for discharging waste chips to prevent knife sticking and greatly improve production efficiency; The round and smooth handle and precise chamfering can save the time of tool replacement and greatly improve the working efficiency.
Milling parameters:
HRC45 Carbide End Mill |
Tool length | fz&v | |||||
Short |
1 |
||||||
Long1 | 0.9 | ||||||
Overlength | 0.8 | ||||||
Speciality | 0.6 | ||||||
Type | Material |
Strength N/mm²
Hardness HRC |
Cooling | ||||
Air |
Dry cutting |
Lubricating fluid | |||||
P | PI |
P1.1 |
Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel | <700 | √ | √ | √ |
P1.2 | quenched and tempered steel | <1200 | √ | √ | √ | ||
P2 | P2.1 | Alloyed nitrided steel, carburized steel and quenched and tempered steel | <900 | √ | √ | √ | |
P2.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1400 | √ | √ | |||
P3 | P3.1 | Tool steel, bearing steel, spring steel and high-speed steel | <900 | √ | √ | √ | |
P3.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1500 | √ | √ |
Sloting | ||||||||||||
Vc (m/min) |
fz(mm/Tooth) | |||||||||||
Diameter | ||||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
112 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
92 | 0.01 | 0.017 | 0.025 | 0.032 | 0.038 | 0.045 | 0.056 | 0.065 | ||||
100 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
72 | 0.009 | 0.015 | 0.022 | 0.028 | 0.034 | 0.04 | 0.05 | 0.058 | ||||
64 | 0.01 | 0.018 | 0.025 | 0.032 | 0.039 | 0.045 | 0.057 | 0.066 | ||||
56 | 0.009 | 0.016 | 0.023 | 0.029 | 0.036 | 0.041 | 0.052 | 0.06 |
Roughing | ||||||||||||
Vc (m/min) |
fz(mm/Tooth) | |||||||||||
Diameter | ||||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
228 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
208 | 0.017 | 0.029 | 0.042 | 0.054 | 0.065 | 0.071 | 0.095 | 0.11 | ||||
184 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
144 | 0.015 | 0.026 | 0.037 | 0.048 | 0.058 | 0.068 | 0.085 | 0.098 | ||||
132 | 0.017 | 0.03 | 0.042 | 0.054 | 0.066 | 0.077 | 0.096 | 0.112 | ||||
112 | 0.015 | 0.027 | 0.039 | 0.05 | 0.060 | 0.07 | 0.088 | 0.102 |
Finish | |||||||||||
Vc m/min |
fz(mm/Tooth) | ||||||||||
Diameter | |||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 18 | 20 | ||
332 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
272 | 0.026 | 0.046 | 0.066 | 0.085 | 0.103 | 0.12 | 0.135 | 0.15 | 0.162 | 0.173 | |
304 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
212 | 0.023 | 0.041 | 0.059 | 0.076 | 0.092 | 0.107 | 0.121 | 0.134 | 0.145 | 0.155 | |
196 | 0.027 | 0.047 | 0.067 | 0.086 | 0.104 | 0.122 | 0.137 | 0.152 | 0.165 | 0.177 | |
168 | 0.024 | 0.043 | 0.061 | 0.079 | 0.095 | 0.111 | 0.125 | 0.139 | 0.150 | 0.161 |
- If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
Specification | Flute Dia(φ) |
Flute Length (C) |
Shank Dia(D) | Overall Length(L) |
φ1*3*d4*50L | 1 | 3 | 4 | 50 |
φ1.5*4*d4*50L | 1.5 | 5 | 4 | 50 |
φ2*5*d4*50L | 2 | 5 | 4 | 50 |
φ2.5*7*d4*50L | 2.5 | 7 | 4 | 50 |
φ3*8*d4*50L | 3 | 8 | 4 | 50 |
φ4*10*d4*50L | 4 | 10 | 4 | 50 |
φ5*13*d6*50L | 5 | 13 | 6 | 50 |
φ6*15*d6*50L | 6 | 15 | 6 | 50 |
φ8*20*d8*60L | 8 | 20 | 8 | 60 |
φ10*25*d10*75L | 10 | 25 | 10 | 75 |
φ12*30*d12*75L | 12 | 30 | 12 | 75 |
φ14*45*d14*100L | 14 | 45 | 14 | 100 |
φ16*45*d16*100L | 16 | 45 | 16 | 100 |
φ18*45*d18*100L | 18 | 45 | 18 | 100 |
φ20*45*d20*100L | 20 | 45 | 20 | 100 |
Instructions:
1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.
2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.
3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.
4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.
5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.
Applications:
Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.
Q1. The tool breaks when cutting in or pulling out the workpiece
The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.
Q2. Tool breaks during normal machining
Reduce the feed rate and cutting depth.
The tool shall be passivated.
Replace the clamp or spring collet.
The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.
Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.
If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.
Q3. The tool breaks when the feed direction changes
(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.
(2) Reduce (decrease) the feed before and after the direction change.
(3) Replace the clamp or spring collet.
Q4. Problem: Part of the blade tip breaks
Chamfer the corners with manual grinding.
Change down milling to up milling.