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Good Rigidity Carbide End Mill CVD Coated Corner Rounding End Mill
Product Details:
| Place of Origin: | China |
| Brand Name: | BWIN |
| Model Number: | Φ6R1.0*15*d6*50L |
Payment & Shipping Terms:
| Minimum Order Quantity: | 20pcs |
|---|---|
| Price: | Negotiable |
| Packaging Details: | Plastic box |
| Delivery Time: | 7 work days |
| Payment Terms: | T/T, Western Union |
| Supply Ability: | 1-10000pcs 7days |
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Detail Information |
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| Product Name: | HRC45 4F Cnc Carbide End Mill | Model: | Φ4R1.0*10*d4*50L HRC45 Corner Radius Endmill |
|---|---|---|---|
| Material: | Tungsten Carbide Milling Cutter | Workpiece: | Medium Carbon Steel |
| Usage: | Milling | Coating: | AlTiN |
| HRC: | HRC45 | Feature: | Good Rigidity |
| Application: | CNC Machining | Package: | 1pcs/Box |
| High Light: | Good Rigidity Carbide End Mill,CVD Coated Corner Rounding End Mill,Carbide End Mill CVD Coated |
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Product Description
Cnc Carbide End Mill 2F Flat Endmill HRC45 Milling Cutter CVD Coated 1.5mm 6mm
Characteristic:
- zero point four μ M Extremely fine particles
- Newly upgraded Balchas coating
- Large core diameter design and tempering treatment
- Double edge belt design enhances cutting rigidity
- The 45 ° spiral angle shall be cut smoothly without chip accumulation
Description:
- The imported micro particle tungsten steel base material is adopted, and the carbide round nose knife has higher wear resistance and strength, which extends the service life of the tool; The newly upgraded Balchas coating can directly perform rough machining to fine machining of heat treated materials below 45 °, reduce tool change times and improve processing efficiency; Imported passivation equipment, spray type to enhance the corrosion resistance and wear resistance of the tool, so that the cutting edge is free of burrs and the cutting is smooth; Double edge band design enhances the rigidity of cutting edge and effectively removes burrs; 45 ° spiral angle, smooth cutting without chip accumulation; Large core diameter design enhances rigidity and seismic resistance.
Milling parameters:
| HRC45 Carbide End Mill |
Tool length | fz&v | |||||
| Short |
1 |
||||||
| Long1 | 0.9 | ||||||
| Overlength | 0.8 | ||||||
| Speciality | 0.6 | ||||||
| Type | Material |
Strength N/mm²
Hardness HRC |
Cooling | ||||
| Air |
Dry cutting |
Lubricating fluid | |||||
| P | PI |
P1.1 |
Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel | <700 | √ | √ | √ |
| P1.2 | quenched and tempered steel | <1200 | √ | √ | √ | ||
| P2 | P2.1 | Alloyed nitrided steel, carburized steel and quenched and tempered steel | <900 | √ | √ | √ | |
| P2.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1400 | √ | √ | |||
| P3 | P3.1 | Tool steel, bearing steel, spring steel and high-speed steel | <900 | √ | √ | √ | |
| P3.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1500 | √ | √ | |||
 |
Sloting | |||||||||||
| Vc (m/min) |
fz(mm/Tooth) | |||||||||||
| Diameter | ||||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
| 112 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
| 92 | 0.01 | 0.017 | 0.025 | 0.032 | 0.038 | 0.045 | 0.056 | 0.065 | ||||
| 100 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
| 72 | 0.009 | 0.015 | 0.022 | 0.028 | 0.034 | 0.04 | 0.05 | 0.058 | ||||
| 64 | 0.01 | 0.018 | 0.025 | 0.032 | 0.039 | 0.045 | 0.057 | 0.066 | ||||
| 56 | 0.009 | 0.016 | 0.023 | 0.029 | 0.036 | 0.041 | 0.052 | 0.06 | ||||
|
Roughing | |||||||||||
| Vc (m/min) |
fz(mm/Tooth) | |||||||||||
| Diameter | ||||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
| 228 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
| 208 | 0.017 | 0.029 | 0.042 | 0.054 | 0.065 | 0.071 | 0.095 | 0.11 | ||||
| 184 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
| 144 | 0.015 | 0.026 | 0.037 | 0.048 | 0.058 | 0.068 | 0.085 | 0.098 | ||||
| 132 | 0.017 | 0.03 | 0.042 | 0.054 | 0.066 | 0.077 | 0.096 | 0.112 | ||||
| 112 | 0.015 | 0.027 | 0.039 | 0.05 | 0.060 | 0.07 | 0.088 | 0.102 | ||||
|
Finish | ||||||||||
| Vc m/min |
fz(mm/Tooth) | ||||||||||
| Diameter | |||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 18 | 20 | ||
| 332 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
| 272 | 0.026 | 0.046 | 0.066 | 0.085 | 0.103 | 0.12 | 0.135 | 0.15 | 0.162 | 0.173 | |
| 304 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
| 212 | 0.023 | 0.041 | 0.059 | 0.076 | 0.092 | 0.107 | 0.121 | 0.134 | 0.145 | 0.155 | |
| 196 | 0.027 | 0.047 | 0.067 | 0.086 | 0.104 | 0.122 | 0.137 | 0.152 | 0.165 | 0.177 | |
| 168 | 0.024 | 0.043 | 0.061 | 0.079 | 0.095 | 0.111 | 0.125 | 0.139 | 0.150 | 0.161 | |
- If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
| Specification | Flute Dia(D) | R angle | Flute Length (C) | Shank Dia(D) | Overall Length(L) |
| Φ3R0.5*8*d3*50L | 3 | 0.5 | 8 | 3 | 50 |
| Φ3R1.0*8*d3*50L | 3 | 1.0 | 8 | 3 | 50 |
| Φ2R0.5*5*d4*50L | 2 | 0.5 | 5 | 2 | 50 |
| Φ3R0.5*8*d4*50L | 3 | 0.5 | 8 | 3 | 50 |
| Φ4R0.5*10*d4*50L | 4 | 0.5 | 10 | 4 | 50 |
| Φ3R1.0*8*d4*50L | 3 | 1.0 | 8 | 3 | 50 |
| Φ4R1.0*10*d4*50L | 4 | 1.0 | 10 | 4 | 50 |
| Φ5R0.5*13*d5*50L | 5 | 0.5 | 13 | 5 | 50 |
| Φ5R1.0*25*d5*100L | 5 | 1.0 | 25 | 5 | 100 |
| Φ6R0.5*15*d6*50L | 6 | 0.5 | 15 | 6 | 50 |
| Φ8R0.5*20*d8*60L | 8 | 0.5 | 20 | 8 | 60 |
| Φ8R1.0*28*d8*75L | 8 | 1.0 | 28 | 8 | 75 |
| Φ8R2.0*20*d8*60L | 8 | 2.0 | 20 | 8 | 60 |
| Φ8R3.0*20*d8*60L | 8 | 3.0 | 20 | 8 | 60 |
| Φ10R0.5*25*d10*75L | 10 | 0.5 | 25 | 10 | 75 |
| Φ10R1.0*25*d10*75L | 10 | 1.0 | 25 | 10 | 75 |
| Φ10R1.5*25*d10*75L | 10 | 1.5 | 25 | 10 | 75 |
| Φ10R2.0*25*d10*75L | 10 | 2.0 | 25 | 10 | 75 |
| Φ10R3.0*25*d10*75L | 10 | 3.0 | 25 | 10 | 75 |
Instructions:
1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.
2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.
3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.
4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.
5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.
Applications:
Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.
Q1. The tool breaks when cutting in or pulling out the workpiece
The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.
Q2. Tool breaks during normal machining
Reduce the feed rate and cutting depth.
The tool shall be passivated.
Replace the clamp or spring collet.
The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.
Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.
If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.
Q3. The tool breaks when the feed direction changes
(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.
(2) Reduce (decrease) the feed before and after the direction change.
(3) Replace the clamp or spring collet.
Q4. Problem: Part of the blade tip breaks
Chamfer the corners with manual grinding.
Change down milling to up milling.