• Custom Tungsten Carbide End Mill Sharp Durable Cnc Ball Nose End Mill
  • Custom Tungsten Carbide End Mill Sharp Durable Cnc Ball Nose End Mill
Custom Tungsten Carbide End Mill Sharp Durable Cnc Ball Nose End Mill

Custom Tungsten Carbide End Mill Sharp Durable Cnc Ball Nose End Mill

Product Details:

Place of Origin: China
Brand Name: BWIN
Model Number: R1.25*5*d4*50L

Payment & Shipping Terms:

Minimum Order Quantity: 1pcs/box
Price: Negotiable
Packaging Details: Plastic box
Delivery Time: 7 work days
Payment Terms: T/T, Western Union
Supply Ability: 1-10000pcs 7days
Get Best Price Contact Now

Detail Information

Product Name: HRC55 Cnc Ball Nose Carbide End Mill Model: R4*16*d8*60L Milling Cutter
Material: Tungsten Aluminum Ball Nose Endmills Workpiece: Steel
Usage: CNC Coating: AlTiSiN
HRC: HRC55 Feature: Wide Scope Of Application
Application: CNC Package: 1pcs/Box
High Light:

Custom Tungsten Carbide End Mill

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Custom Tungsten Cnc Ball Nose End Mill

,

Carbide End Mill Sharp Durable

Product Description

Cnc Ball Nose Carbide End Mill Custom Tungsten 2F HRC55 Endmills Milling Cutter R4 Aluminum

 

Characteristic:

  • Tungsten steel material
  • Full grinding edge
  • Sharp and durable
  • Large spiral groove design
  • Chamfer design of round handle
  • Wide scope of application

 

Description:

  • The ball nose carbide end mill made of tungsten steel is preferred, which has higher wear resistance and stability, reduces the number of tool changes, and improves efficiency; The five axis grinding machine imported from Germany is used to fully grind the cutting edge, and the tool surface has a mirror effect to improve the surface finish; Refine spiral groove, optimize spiral groove design, smooth chip removal without sticking the cutter; The chamfer design of tungsten steel round handle is convenient to use, has good compatibility, enhances the seismic resistance of the milling cutter and improves the cutting speed of the milling cutter, and the clamping is tighter without slipping.

 

Milling Parameters:

HRC45 Carbide End Mill Tool length fz&v
Short 1
Long1 0.9
Overlength 0.8
Speciality 0.6
Type Material Strength
N/mm²

Hardness
HRC
Cooling
Air Dry cutting Lubricating fluid
P PI P1.1 Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel <700
P1.2 quenched and tempered steel <1200
P2 P2.1 Alloyed nitrided steel, carburized steel and quenched and tempered steel <900
P2.2 Tool steel, bearing steel, spring steel and high-speed steel <1400  
P3 P3.1 Tool steel, bearing steel, spring steel and high-speed steel <900
P3.2 Tool steel, bearing steel, spring steel and high-speed steel <1500  
M M1 M1.1 austenitic stainless steel <700  
M1.2 Ferritic/austenitic (bicrystal) stainless steel <1000    
M2 M2.1 Austenitic stainless cast steel <700  
M3 M3.1 Ferritic/austenitic (bicrystal) stainless cast steel <1000    
K K1 K1.1 Flake graphite cast iron (gray cast iron), GJL <300
K2 K2.1 Ductile iron, GJS <500
K2.2 Ductile iron, GJS 500-800
K2.3 Ductile iron, GJS >800
K3 K3.1 Vermicular graphite cast iron, GJV; Malleable cast iron, GJM <500
K3.2 Vermicular graphite cast iron, GJV; Malleable cast iron, GJM >500

 

Slotting
Vc
(m/min)
                                                   fz(mm/tooth)
                                                       Diameter
2 4 6 8 10 12 14 16 18 20
112 0.01 0.018 0.026 0.034 0.041 0.048 0.054 0.06 0.065 0.069
92 0.01 0.017 0.025 0.032 0.038 0.045 0.0505 0.056 0.061 0.065
100 0.01 0.018 0.026 0.034 0.041 0.048 0.054 0.06 0.065 0.069
72 0.009 0.015 0.022 0.028 0.034 0.04 0.045 0.05 0.054 0.058
64 0.01 0.018 0.025 0.032 0.039 0.045 0.051 0.057 0.062 0.066
56 0.009 0.016 0.023 0.029 0.036 0.041 0.0465 0.052 0.056 0.06
44 0.007 0.012 0.018 0.023 0.027 0.032 0.036 0.04 0.043 0.046
68 0.01 0.018 0.025 0.033 0.04 0.046 0.052 0.058 0.063 0.067
44 0.005 0.009 0.012 0.016 0.019 0.022 0.025 0.028 0.030 0.032
32 0.006 0.011 0.015 0.02 0.024 0.028 0.0315 0.035 0.0375 0.04
28 0.005 0.009 0.013 0.016 0.02 0.023 0.031 0.039 0.036 0.033
32 0.007 0.012 0.017 0.021 0.026 0.03 0.034 0.038 0.041 0.044
32 0.005 0.009 0.013 0.017 0.021 0.024 0.027 0.03 0.0325 0.035
120 0.017 0.031 0.044 0.056 0.068 0.08 0.09 0.1 0.05575 0.0115
112 0.015 0.026 0.037 0.048 0.058 0.068 0.0765 0.085 0.0915 0.098
92 0.012 0.022 0.031 0.039 0.048 0.056 0.063 0.07 0.0755 0.081
52 0.007 0.012 0.018 0.023 0.027 0.032 0.036 0.04 0.043 0.046
80 0.012 0.022 0.031 0.039 0.048 0.056 0.063 0.07 0.0755 0.081
76 0.01 0.018 0.026 0.034 0.041 0.048 0.054 0.06 0.0645

0.069

 

Roughing
Vc
(m/min)
                                                  fz(mm/tooth)
                                                     Diameter
2 4 6 8 10 12 14 16 18 20
228 0.018 0.031 0.045 0.057 0.070 0.081 0.091 0.101 0.110 0.118
208 0.017 0.029 0.042 0.054 0.065 0.071 0.083 0.095 0.103 0.11
184 0.018 0.031 0.045 0.057 0.070 0.081 0.091 0.101 0.110 0.118
144 0.015 0.026 0.037 0.048 0.058 0.068 0.077 0.085 0.092 0.098
132 0.017 0.03 0.042 0.054 0.066 0.077 0.087 0.096 0.104 0.112
112 0.015 0.027 0.039 0.05 0.060 0.07 0.079 0.088 0.095 0.102
92 0.012 0.021 0.03 0.038 0.046 0.054 0.061 0.068 0.073 0.078
140 0.017 0.03 0.043 0.055 0.067 0.078 0.088 0.098 0.106 0.114
92 0.008 0.015 0.021 0.027 0.032 0.038 0.043 0.047 0.051 0.055
60 0.011 0.018 0.026 0.033 0.041 0.047 0.053 0.059 0.064 0.069
56 0.009 0.015 0.022 0.028 0.034 0.039 0.044 0.049 0.053 0.057
68 0.011 0.02 0.028 0.036 0.044 0.051 0.0575 0.064 0.069 0.074
60 0.009 0.016 0.022 0.029 0.035 0.041 0.046 0.051 0.055 0.059
248 0.03 0.052 0.074 0.096 0.0116 0.135 0.152 0.169 0.1825 0.196
228 0.025 0.044 0.063 0.081 0.099 0.115 0.1295 0.144 0.155 0.166
184 0.021 0.037 0.052 0.067 0.081 0.095 0.1065 0.118 0.1275 0.137
104 0.012 0.021 0.03 0.038 0.046 0.054 0.061 0.068 0.073 0.078
164 0.021 0.037 0.052 0.067 0.081 0.095 0.1065 0.118 0.1275 0.137
156 0.018 0.031 0.045 0.057 0.07 0.081 0.091 0.101 0.1095 0.118

 

Finish
Vc
(m/min)
                                             fz(mm/tooth)
                                                          Diameter
2 4 6 8 10 12 14 16 18 20
332 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
272 0.026 0.046 0.066 0.085 0.103 0.12 0.135 0.15 0.162 0.173
304 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
212 0.023 0.041 0.059 0.076 0.092 0.107 0.121 0.134 0.145 0.155
196 0.027 0.047 0.067 0.086 0.104 0.122 0.137 0.152 0.165 0.177
168 0.024 0.043 0.061 0.079 0.095 0.111 0.125 0.139 0.150 0.161
136 0.019 0.033 0.047 0.06 0.073 0.085 0.096 0.107 0.116 0.124
204 0.027 0.048 0.068 0.088 0.106 0.124 0.140 0.155 0.168 0.18
136 0.013 0.023 0.033 0.042 0.051 0.06 0.068 0.075 0.081 0.087
92 0.016 0.029 0.041 0.053 0.064 0.075 0.0845 0.094 0.101 0.108
84 0.014 0.024 0.034 0.044 0.053 0.062 0.0695 0.077 0.0835 0.09
100 0.018 0.031 0.045 0.057 0.07 0.081 0.0915 0.102 0.11 0.118
92 0.014 0.025 0.035 0.045 0.055 0.064 0.072 0.08 0.0865 0.093
364 0.047 0.083 0.117 0.151 0.183 0.214 0.2405 0.267 0.149 0.031
332 0.04 0.07 0.1 0.128 0.156 0.182 0.2045 0.227 0.245 0.263
272 0.033 0.058 0.082 0.106 0.128 0.149 0.168 0.187 0.202 0.217
152 0.019 0.033 0.047 0.06 0.073 0.085 0.096 0.107 0.1155 0.124
240 0.033 0.058 0.082 0.106 0.128 0.149 0.168 0.187 0.202 0.217
228 0.028 0.05 0.07 0.091 0.011 0.128 0.144 0.16 0.173 0.186

 

Note:
  • If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
Specification Flute Radius Flute Length (C) Shank Radius Overall Length(L)
R0.5*2*d4*50L 0.5 2 4 50
R0.75*3*d4*50L 0.75 3 4 50
R1*4*d4*50L 1 4 4 50
R1.25*5*d4*50L 1.25 5 4 50
R1.5*6*d4*50L 1.5 6 4 50
R1.75*7*d4*50L 1.75 7 4 50
R2*8*d4*50L 2 8 4 50
R2.5*10*d5*50L 2.5 10 5 50
R3*12*d6*50L 3 12 6 50
R4*16*d8*60L 4 16 8 60
R5*20*d10*75L 5 20 10 75
R6*24*d12*100L 6 24 12 100
R7*28*d14*150L 7 28 14 150
R8*32*d16*100L 8 32 16 100
R9*36*d18*100L 9 36 18 100
R10*40*d20*100L 10 40 20 100
 

Instructions:

1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.

 

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

Cnc Milling Cutter 6mm 3 4 Flute Tungsten Solid Carbide High Feed Endmill End Mill

 

FAQ

Q1: The surface of the workpiece is glossy, but the concavity and convexity are large

resolvent:

(1) Reduce the feed.

(2) The low number of cutting edges changes the high number of cutting edges to improve the surface fineness.

 

Q2: The chip is short and thin, but there are sticky chips

resolvent:

(1) Increase cutting speed.

(2) Change to wet type (using cutting fluid), and use it with vortex tube gun to reduce the tool temperature and avoid overheating.

(3) Perform minor rounding and passivation treatment.

(4) Change from up milling to down milling.

(5) Increase the feed rate or the cutting allowance.

 

Q3: There are transverse cuts

resolvent:

(1) Perform minor rounding and passivation treatment.

(2) Use water-insoluble cutting fluid.

(3) Change from forward milling to reverse milling.

 

Q4:The finishing size is too small

resolvent:

(1) Change from up milling to down milling.

(2) Reduce the cutting allowance.

(3) Replace the chuck or spring collet.

(4) Reduce the cutting depth of the end mill.

(5) Increase cutting speed.

 

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