60 Degree Carbide End Mill R4 Milling Cutter 2 Flute End Mill Head Endmills
Product Details:
Place of Origin: | China |
Brand Name: | BWIN |
Model Number: | R4*16*d8*60L |
Payment & Shipping Terms:
Minimum Order Quantity: | 100pcs |
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Price: | Negotiable |
Packaging Details: | Plastic box |
Delivery Time: | 7 work days |
Payment Terms: | T/T, Western Union |
Supply Ability: | 1-10000pcs 7days |
Detail Information |
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Product Name: | 60 Degree Ball Nose Carbide End Mill | Model: | 2 Flute HRC60 R4 Milling Cutter |
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Material: | Solid Tungsten Ball Head Endmills | Workpiece: | Chisel Tool Steel |
Usage: | CNC | Coating: | TiAlN |
HRC: | HRC60 | Feature: | Wear Resistant And Durable |
Application: | CNC Milling Tool | Package: | 1pcs/Box |
High Light: | 60 Degree Carbide End Mill,2 Flute End Mill 60 Degree,R4 Milling Cutter 2 Flute End Mill |
Product Description
60 Degree Carbide End Mill Ball Nose 2 Flute HRC60 Milling Cutter R4 2F Head Endmills
Characteristic:
- Tungsten steel with excellent diameter and high hardness
- Wear resistant and durable, not easy to stick the knife
- Full grinding edge, high finish
- Large chip discharge groove, smooth chip discharge
- Sharp blade, high-speed cutting
Description:
- The carbide end mill is made of imported tungsten steel by fine grinding. It can directly carry out high-speed rough machining to fine machining for heat treatment materials below 60 °, reduce tool change times and improve processing efficiency; Double edge belt and 35 ° spiral angle design make the milling cutter more wear-resistant and reduce product burrs during processing; Appropriate negative rake angle design is adopted, which gives consideration to the strength and sharpness of the cutting edge; At the same time, the large core diameter design is adopted to enhance the rigidity of the tool, making its cutting and chip removal more stable
Milling Parameters:
HRC45 Carbide End Mill | Tool length | fz&v | |||||
Short | 1 | ||||||
Long1 | 0.9 | ||||||
Overlength | 0.8 | ||||||
Speciality | 0.6 | ||||||
Type | Material |
Strength Hardness HRC |
Cooling | ||||
Air | Dry cutting | Lubricating fluid | |||||
P | PI | P1.1 | Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel | <700 | √ | √ | √ |
P1.2 | quenched and tempered steel | <1200 | √ | √ | √ | ||
P2 | P2.1 | Alloyed nitrided steel, carburized steel and quenched and tempered steel | <900 | √ | √ | √ | |
P2.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1400 | √ | √ | |||
P3 | P3.1 | Tool steel, bearing steel, spring steel and high-speed steel | <900 | √ | √ | √ | |
P3.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1500 | √ | √ | |||
M | M1 | M1.1 | austenitic stainless steel | <700 | √ | √ | |
M1.2 | Ferritic/austenitic (bicrystal) stainless steel | <1000 | √ | ||||
M2 | M2.1 | Austenitic stainless cast steel | <700 | √ | √ | ||
M3 | M3.1 | Ferritic/austenitic (bicrystal) stainless cast steel | <1000 | √ | |||
K | K1 | K1.1 | Flake graphite cast iron (gray cast iron), GJL | <300 | √ | √ | √ |
K2 | K2.1 | Ductile iron, GJS | <500 | √ | √ | √ | |
K2.2 | Ductile iron, GJS | 500-800 | √ | √ | √ | ||
K2.3 | Ductile iron, GJS | >800 | √ | √ | √ | ||
K3 | K3.1 | Vermicular graphite cast iron, GJV; Malleable cast iron, GJM | <500 | √ | √ | √ | |
K3.2 | Vermicular graphite cast iron, GJV; Malleable cast iron, GJM | >500 | √ | √ | √ | ||
H | H1 | H1.1 | Hardened steel/cast steel | 45-55 | √ | √ | √ |
H1.2 | Hardened steel/cast steel | 55-64 | √ | √ | √ | ||
H2 | H2.1 | Wear resistant cast iron/chilled cast iron, GJN | √ | √ |
Finish | |||||||||||||
Vc (m/min) |
fz(mm/tooth) | ||||||||||||
Diameter | |||||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 18 | 20 | ||||
P | P1 | P1.1 | 332 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 |
P1.2 | 272 | 0.026 | 0.046 | 0.066 | 0.085 | 0.103 | 0.12 | 0.135 | 0.15 | 0.162 | 0.173 | ||
P2 | P2.1 | 304 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
P2.2 | 212 | 0.023 | 0.041 | 0.059 | 0.076 | 0.092 | 0.107 | 0.121 | 0.134 | 0.145 | 0.155 | ||
P3 | P3.1 | 196 | 0.027 | 0.047 | 0.067 | 0.086 | 0.104 | 0.122 | 0.137 | 0.152 | 0.165 | 0.177 | |
P3.2 | 168 | 0.024 | 0.043 | 0.061 | 0.079 | 0.095 | 0.111 | 0.125 | 0.139 | 0.150 | 0.161 | ||
P4 | P4.1 | 136 | 0.019 | 0.033 | 0.047 | 0.06 | 0.073 | 0.085 | 0.096 | 0.107 | 0.116 | 0.124 | |
P5 | P5.1 | 204 | 0.027 | 0.048 | 0.068 | 0.088 | 0.106 | 0.124 | 0.140 | 0.155 | 0.168 | 0.18 | |
P6 | P6.1 | 136 | 0.013 | 0.023 | 0.033 | 0.042 | 0.051 | 0.06 | 0.068 | 0.075 | 0.081 | 0.087 | |
M | M1 | M1.1 | 92 | 0.016 | 0.029 | 0.041 | 0.053 | 0.064 | 0.075 | 0.0845 | 0.094 | 0.101 | 0.108 |
M1.2 | 84 | 0.014 | 0.024 | 0.034 | 0.044 | 0.053 | 0.062 | 0.0695 | 0.077 | 0.0835 | 0.09 | ||
M2 | M2.1 | 100 | 0.018 | 0.031 | 0.045 | 0.057 | 0.07 | 0.081 | 0.0915 | 0.102 | 0.11 | 0.118 | |
M3 | M3.1 | 92 | 0.014 | 0.025 | 0.035 | 0.045 | 0.055 | 0.064 | 0.072 | 0.08 | 0.0865 | 0.093 | |
K | K1 | K1.1 | 364 | 0.047 | 0.083 | 0.117 | 0.151 | 0.183 | 0.214 | 0.2405 | 0.267 | 0.149 | 0.031 |
K2 | K2.1 | 332 | 0.04 | 0.07 | 0.1 | 0.128 | 0.156 | 0.182 | 0.2045 | 0.227 | 0.245 | 0.263 | |
K2.2 | 272 | 0.033 | 0.058 | 0.082 | 0.106 | 0.128 | 0.149 | 0.168 | 0.187 | 0.202 | 0.217 | ||
K2.3 | 152 | 0.019 | 0.033 | 0.047 | 0.06 | 0.073 | 0.085 | 0.096 | 0.107 | 0.1155 | 0.124 | ||
K3 | K3.1 | 240 | 0.033 | 0.058 | 0.082 | 0.106 | 0.128 | 0.149 | 0.168 | 0.187 | 0.202 | 0.217 | |
K3.2 | 228 | 0.028 | 0.05 | 0.07 | 0.091 | 0.011 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | ||
H | H1 | H1.1 | 92 | 0.021 | 0.029 | 0.038 | 0.046 | 0.053 | 0.06 | 0.067 | 0.072 | 0.077 | |
H1.2 | |||||||||||||
H2 | H2.1 |
- If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
Specification | Flute Radius | Flute Length (C) | Shank Radius | Overall Length(L) |
R0.5*2*d4*50L | 0.5 | 2 | 4 | 50 |
R0.75*3*d4*50L | 0.75 | 3 | 4 | 50 |
R1*4*d4*50L | 1 | 4 | 4 | 50 |
R1.25*5*d4*50L | 1.25 | 5 | 4 | 50 |
R1.5*6*d4*50L | 1.5 | 6 | 4 | 50 |
R1.75*7*d4*50L | 1.75 | 7 | 4 | 50 |
R2*8*d4*50L | 2 | 8 | 4 | 50 |
R2.5*10*d5*50L | 2.5 | 10 | 5 | 50 |
R3*12*d6*50L | 3 | 12 | 6 | 50 |
R4*16*d8*60L | 4 | 16 | 8 | 60 |
R5*20*d10*75L | 5 | 20 | 10 | 75 |
R6*24*d12*100L | 6 | 24 | 12 | 100 |
R7*28*d14*150L | 7 | 28 | 14 | 150 |
R8*32*d16*100L | 8 | 32 | 16 | 100 |
R9*36*d18*100L | 9 | 36 | 18 | 100 |
R10*40*d20*100L | 10 | 40 | 20 | 100 |
Instructions:
1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.
2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.
3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.
4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.
5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.
Applications:
Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.
Q1: The surface of the workpiece is glossy, but the concavity and convexity are large
resolvent:
(1) Reduce the feed.
(2) The low number of cutting edges changes the high number of cutting edges to improve the surface fineness.
Q2: The chip is short and thin, but there are sticky chips
resolvent:
(1) Increase cutting speed.
(2) Change to wet type (using cutting fluid), and use it with vortex tube gun to reduce the tool temperature and avoid overheating.
(3) Perform minor rounding and passivation treatment.
(4) Change from up milling to down milling.
(5) Increase the feed rate or the cutting allowance.
Q3: There are transverse cuts
resolvent:
(1) Perform minor rounding and passivation treatment.
(2) Use water-insoluble cutting fluid.
(3) Change from forward milling to reverse milling.
Q4:The finishing size is too small
resolvent:
(1) Change from up milling to down milling.
(2) Reduce the cutting allowance.
(3) Replace the chuck or spring collet.
(4) Reduce the cutting depth of the end mill.
(5) Increase cutting speed.