• Smooth Cutting 1mm End Mill 2mm Solid Carbide End Mill Overall Alloy
  • Smooth Cutting 1mm End Mill 2mm Solid Carbide End Mill Overall Alloy
Smooth Cutting 1mm End Mill 2mm Solid Carbide End Mill Overall Alloy

Smooth Cutting 1mm End Mill 2mm Solid Carbide End Mill Overall Alloy

Product Details:

Place of Origin: China
Brand Name: BWIN
Model Number: φ2*5*d4*50L

Payment & Shipping Terms:

Minimum Order Quantity: 1pcs/box
Price: Negotiable
Packaging Details: Plastic box
Delivery Time: 7 work days
Payment Terms: T/T, Western Union
Supply Ability: 1-10000pcs 7days
Get Best Price Contact Now

Detail Information

Product Name: HRC55 Carbide Flat End Mill Model: 4 Flutes 2mm Overall Alloy Milling Cutter
Material: Tungsten Coated Carbide Endmills Workpiece: Steel
Usage: CNC Center Coating: AlTiSiN
HRC: HRC55 Feature: High Hardness
Application: CNC Milling Tool Package: 1pcs/Box
High Light:

Smooth Cutting 1mm End Mill

,

2mm Solid Carbide End Mill

,

Solid Carbide End Mill Overall Alloy

Product Description

HRC55 Carbide Flat End Mill 1mm 4F 4 Flutes 2mm 55 HRC Overall Alloy Milling Cutter Coated

 

Characteristic:

  • High hardness
  • Wear resistance
  • Smooth cutting
  • Smooth chip removal
  • High processing efficiency
  • Stable performance

 

Description:

  • ​Hard alloy flat end mill has high processing efficiency. It is processed with ultra-fine grain size grinding wheel, and there is no grinding wheel trace on the surface of the milling cutter, even if the blade is magnified 200 times, there is no slight defect; The blade has strong versatility, and hard materials, steel parts and cast iron can be processed with high cost performance,; With new coating and new substrate technology, it has high hardness, abrasion resistance and more stable processing; Smooth chip removal, stable cutting, good chip breaking effect, and rapid improvement of processing efficiency; The blade is sharper and more shock resistant, shorter, smooth and not sticky, and not easy to collapse.

 

Milling Parameters:

HRC45 Carbide Flat End Mill Tool length fz&v
Short 1
Long1 0.9
Overlength 0.8
Speciality 0.6
Type Material Strength
N/mm²

Hardness
HRC
Cooling
Air Dry cutting Lubricating fluid
P PI P1.1 Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel <700
P1.2 quenched and tempered steel <1200
P2 P2.1 Alloyed nitrided steel, carburized steel and quenched and tempered steel <900
P2.2 Tool steel, bearing steel, spring steel and high-speed steel <1400  
P3 P3.1 Tool steel, bearing steel, spring steel and high-speed steel <900
P3.2 Tool steel, bearing steel, spring steel and high-speed steel <1500  
M M1 M1.1 austenitic stainless steel <700  
M1.2 Ferritic/austenitic (bicrystal) stainless steel <1000    
M2 M2.1 Austenitic stainless cast steel <700  
M3 M3.1 Ferritic/austenitic (bicrystal) stainless cast steel <1000    
K K1 K1.1 Flake graphite cast iron (gray cast iron), GJL <300
K2 K2.1 Ductile iron, GJS <500
K2.2 Ductile iron, GJS 500-800
K2.3 Ductile iron, GJS >800
K3 K3.1 Vermicular graphite cast iron, GJV; Malleable cast iron, GJM <500
K3.2 Vermicular graphite cast iron, GJV; Malleable cast iron, GJM >500

 

Slotting
Vc
(m/min)
                                                   fz(mm/tooth)
                                                       Diameter
2 4 6 8 10 12 14 16 18 20
112 0.01 0.018 0.026 0.034 0.041 0.048 0.054 0.06 0.065 0.069
92 0.01 0.017 0.025 0.032 0.038 0.045 0.0505 0.056 0.061 0.065
100 0.01 0.018 0.026 0.034 0.041 0.048 0.054 0.06 0.065 0.069
72 0.009 0.015 0.022 0.028 0.034 0.04 0.045 0.05 0.054 0.058
64 0.01 0.018 0.025 0.032 0.039 0.045 0.051 0.057 0.062 0.066
56 0.009 0.016 0.023 0.029 0.036 0.041 0.0465 0.052 0.056 0.06
44 0.007 0.012 0.018 0.023 0.027 0.032 0.036 0.04 0.043 0.046
68 0.01 0.018 0.025 0.033 0.04 0.046 0.052 0.058 0.063 0.067
44 0.005 0.009 0.012 0.016 0.019 0.022 0.025 0.028 0.030 0.032
32 0.006 0.011 0.015 0.02 0.024 0.028 0.0315 0.035 0.0375 0.04
28 0.005 0.009 0.013 0.016 0.02 0.023 0.031 0.039 0.036 0.033
32 0.007 0.012 0.017 0.021 0.026 0.03 0.034 0.038 0.041 0.044
32 0.005 0.009 0.013 0.017 0.021 0.024 0.027 0.03 0.0325 0.035
120 0.017 0.031 0.044 0.056 0.068 0.08 0.09 0.1 0.05575 0.0115
112 0.015 0.026 0.037 0.048 0.058 0.068 0.0765 0.085 0.0915 0.098
92 0.012 0.022 0.031 0.039 0.048 0.056 0.063 0.07 0.0755 0.081
52 0.007 0.012 0.018 0.023 0.027 0.032 0.036 0.04 0.043 0.046
80 0.012 0.022 0.031 0.039 0.048 0.056 0.063 0.07 0.0755 0.081
76 0.01 0.018 0.026 0.034 0.041 0.048 0.054 0.06 0.0645

0.069

 

Roughing
Vc
(m/min)
                                                  fz(mm/tooth)
                                                     Diameter
2 4 6 8 10 12 14 16 18 20
228 0.018 0.031 0.045 0.057 0.070 0.081 0.091 0.101 0.110 0.118
208 0.017 0.029 0.042 0.054 0.065 0.071 0.083 0.095 0.103 0.11
184 0.018 0.031 0.045 0.057 0.070 0.081 0.091 0.101 0.110 0.118
144 0.015 0.026 0.037 0.048 0.058 0.068 0.077 0.085 0.092 0.098
132 0.017 0.03 0.042 0.054 0.066 0.077 0.087 0.096 0.104 0.112
112 0.015 0.027 0.039 0.05 0.060 0.07 0.079 0.088 0.095 0.102
92 0.012 0.021 0.03 0.038 0.046 0.054 0.061 0.068 0.073 0.078
140 0.017 0.03 0.043 0.055 0.067 0.078 0.088 0.098 0.106 0.114
92 0.008 0.015 0.021 0.027 0.032 0.038 0.043 0.047 0.051 0.055
60 0.011 0.018 0.026 0.033 0.041 0.047 0.053 0.059 0.064 0.069
56 0.009 0.015 0.022 0.028 0.034 0.039 0.044 0.049 0.053 0.057
68 0.011 0.02 0.028 0.036 0.044 0.051 0.0575 0.064 0.069 0.074
60 0.009 0.016 0.022 0.029 0.035 0.041 0.046 0.051 0.055 0.059
248 0.03 0.052 0.074 0.096 0.0116 0.135 0.152 0.169 0.1825 0.196
228 0.025 0.044 0.063 0.081 0.099 0.115 0.1295 0.144 0.155 0.166
184 0.021 0.037 0.052 0.067 0.081 0.095 0.1065 0.118 0.1275 0.137
104 0.012 0.021 0.03 0.038 0.046 0.054 0.061 0.068 0.073 0.078
164 0.021 0.037 0.052 0.067 0.081 0.095 0.1065 0.118 0.1275 0.137
156 0.018 0.031 0.045 0.057 0.07 0.081 0.091 0.101 0.1095 0.118

 

Finish
Vc
(m/min)
                                             fz(mm/tooth)
                                                          Diameter
2 4 6 8 10 12 14 16 18 20
332 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
272 0.026 0.046 0.066 0.085 0.103 0.12 0.135 0.15 0.162 0.173
304 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
212 0.023 0.041 0.059 0.076 0.092 0.107 0.121 0.134 0.145 0.155
196 0.027 0.047 0.067 0.086 0.104 0.122 0.137 0.152 0.165 0.177
168 0.024 0.043 0.061 0.079 0.095 0.111 0.125 0.139 0.150 0.161
136 0.019 0.033 0.047 0.06 0.073 0.085 0.096 0.107 0.116 0.124
204 0.027 0.048 0.068 0.088 0.106 0.124 0.140 0.155 0.168 0.18
136 0.013 0.023 0.033 0.042 0.051 0.06 0.068 0.075 0.081 0.087
92 0.016 0.029 0.041 0.053 0.064 0.075 0.0845 0.094 0.101 0.108
84 0.014 0.024 0.034 0.044 0.053 0.062 0.0695 0.077 0.0835 0.09
100 0.018 0.031 0.045 0.057 0.07 0.081 0.0915 0.102 0.11 0.118
92 0.014 0.025 0.035 0.045 0.055 0.064 0.072 0.08 0.0865 0.093
364 0.047 0.083 0.117 0.151 0.183 0.214 0.2405 0.267 0.149 0.031
332 0.04 0.07 0.1 0.128 0.156 0.182 0.2045 0.227 0.245 0.263
272 0.033 0.058 0.082 0.106 0.128 0.149 0.168 0.187 0.202 0.217
152 0.019 0.033 0.047 0.06 0.073 0.085 0.096 0.107 0.1155 0.124
240 0.033 0.058 0.082 0.106 0.128 0.149 0.168 0.187 0.202 0.217
228 0.028 0.05 0.07 0.091 0.011 0.128 0.144 0.16 0.173 0.186

 

Note:
  • If the following carbide flat end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
Specification

Flute

Dia(D)

        Flute

Length (C)

Shank

Dia(D)

Overall Length(L)
Φ4*10*d4*50L 4 10 4 50
Φ5*13*d5*50L 5 13 5 50
Φ6*15*d6*50L 6 15 6 50
Φ8*20*d8*60L 8 20 8 60
Φ10*25*d10*75L 10 25 10 75
Φ12*30*d12*75L 12 30 12 75
Φ8*35*d8*100L 8 35 8 100
Φ10*40*d10*100L 10 40 10 100
Φ12*45*d12*100L 12 45 12 100
Φ14*45*d14*100L 14 45 14 100
Φ16*45*d16*100L 16 45 16 100
Φ18*45*d18*100L 18 45 18 100
Φ20*45*d20*100L 20 45 20 100
 

Instructions:

1. Before using the carbide flat end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide  extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.

 

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

Cnc Milling Cutter 6mm 3 4 Flute Tungsten Solid Carbide High Feed Endmill End Mill

 

FAQ

Q1: The surface of the workpiece is glossy, but the concavity and convexity are large

resolvent:

(1) Reduce the feed.

(2) The low number of cutting edges changes the high number of cutting edges to improve the surface fineness.

 

Q2: The chip is short and thin, but there are sticky chips

resolvent:

(1) Increase cutting speed.

(2) Change to wet type (using cutting fluid), and use it with vortex tube gun to reduce the tool temperature and avoid overheating.

(3) Perform minor rounding and passivation treatment.

(4) Change from up milling to down milling.

(5) Increase the feed rate or the cutting allowance.

 

Q3: There are transverse cuts

resolvent:

(1) Perform minor rounding and passivation treatment.

(2) Use water-insoluble cutting fluid.

(3) Change from forward milling to reverse milling.

 

Q4:The finishing size is too small

resolvent:

(1) Change from up milling to down milling.

(2) Reduce the cutting allowance.

(3) Replace the chuck or spring collet.

(4) Reduce the cutting depth of the end mill.

(5) Increase cutting speed.

 

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