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HRC45 4 Flute Carbide Flat Milling Cutter Wear Resistant 4F Square End Mill
Product Details:
| Place of Origin: | China |
| Brand Name: | BWIN |
| Model Number: | φ6*30*d6*100L-4F |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1pcs/box |
|---|---|
| Price: | Negotiable |
| Packaging Details: | Plastic box |
| Delivery Time: | 7 work days |
| Payment Terms: | T/T, Western Union |
| Supply Ability: | 1-10000pcs 7days |
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Detail Information |
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| Product Name: | HRC45 4 Flute Carbide Flat Milling Cutter | Model: | φ6*30*d6*100L 4F Square End Mill |
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| Material: | Carbide Flat Milling Cutter | Workpiece: | Steel/Stainless Steel |
| Usage: | Milling Tool | Coating: | AlTiN |
| HRC: | HRC45 | Feature: | Strong Seismic Resistance |
| Application: | Milling Machine | Package: | 1pcs/Box |
| High Light: | Wear Resistant Flat Milling Cutter,4 Flute Square End Mill,HRC45 4 Flute Milling Cutter |
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Product Description
Characteristic:
- Good heat resistance
- Sharp and wear-resistant
- High finish
- Fine grinding spiral groove
- Universal chamfered round handle
Description:
- HRC45 4F carbide flat end mill is made of fine tungsten steel cemented carbide material with high precision, and the tool body is polished, with high hardness, rigidity and toughness; The stable core and optimized micro-geometry can achieve high process reliability and higher production efficiency. The cutting parameters are much higher than the common products on the market, and the cutting edge life is much longer; Tool wear and friction heat are behind the scrapping of workpieces; Universal chamfered round shank design, easy to use, good compatibility, enhanced vibration resistance and cutting speed of the milling cutter, tighter clamping and non-slip.
Milling parameters:
| HRC45 Carbide Flat End Mill |
Tool length | fz&v | |||||
| Short |
1 |
||||||
| Long1 | 0.9 | ||||||
| Overlength | 0.8 | ||||||
| Speciality | 0.6 | ||||||
| Type | Material |
Strength N/mm²
Hardness HRC |
Cooling | ||||
| Air |
Dry cutting |
Lubricating fluid | |||||
| P | PI |
P1.1 |
Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel | <700 | √ | √ | √ |
| P1.2 | quenched and tempered steel | <1200 | √ | √ | √ | ||
| P2 | P2.1 | Alloyed nitrided steel, carburized steel and quenched and tempered steel | <900 | √ | √ | √ | |
| P2.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1400 | √ | √ | |||
| P3 | P3.1 | Tool steel, bearing steel, spring steel and high-speed steel | <900 | √ | √ | √ | |
| P3.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1500 | √ | √ | |||
 |
Sloting | |||||||||||
| Vc (m/min) |
fz(mm/Tooth) | |||||||||||
| Diameter | ||||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
| 112 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
| 92 | 0.01 | 0.017 | 0.025 | 0.032 | 0.038 | 0.045 | 0.056 | 0.065 | ||||
| 100 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
| 72 | 0.009 | 0.015 | 0.022 | 0.028 | 0.034 | 0.04 | 0.05 | 0.058 | ||||
| 64 | 0.01 | 0.018 | 0.025 | 0.032 | 0.039 | 0.045 | 0.057 | 0.066 | ||||
| 56 | 0.009 | 0.016 | 0.023 | 0.029 | 0.036 | 0.041 | 0.052 | 0.06 | ||||
|
Roughing | |||||||||||
| Vc (m/min) |
fz(mm/Tooth) | |||||||||||
| Diameter | ||||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
| 228 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
| 208 | 0.017 | 0.029 | 0.042 | 0.054 | 0.065 | 0.071 | 0.095 | 0.11 | ||||
| 184 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
| 144 | 0.015 | 0.026 | 0.037 | 0.048 | 0.058 | 0.068 | 0.085 | 0.098 | ||||
| 132 | 0.017 | 0.03 | 0.042 | 0.054 | 0.066 | 0.077 | 0.096 | 0.112 | ||||
| 112 | 0.015 | 0.027 | 0.039 | 0.05 | 0.060 | 0.07 | 0.088 | 0.102 | ||||
|
Finish | ||||||||||
| Vc m/min |
fz(mm/Tooth) | ||||||||||
| Diameter | |||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 18 | 20 | ||
| 332 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
| 272 | 0.026 | 0.046 | 0.066 | 0.085 | 0.103 | 0.12 | 0.135 | 0.15 | 0.162 | 0.173 | |
| 304 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
| 212 | 0.023 | 0.041 | 0.059 | 0.076 | 0.092 | 0.107 | 0.121 | 0.134 | 0.145 | 0.155 | |
| 196 | 0.027 | 0.047 | 0.067 | 0.086 | 0.104 | 0.122 | 0.137 | 0.152 | 0.165 | 0.177 | |
| 168 | 0.024 | 0.043 | 0.061 | 0.079 | 0.095 | 0.111 | 0.125 | 0.139 | 0.150 | 0.161 | |
- If the following carbide flat end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
| Specification | Flute Dia(φ) |
Flute Length (C) |
Shank Dia(D) | Overall Length(L) |
| φ1*3*d4*50L | 1 | 3 | 4 | 50 |
| φ1.5*4*d4*50L | 1.5 | 5 | 4 | 50 |
| φ2*5*d4*50L | 2 | 5 | 4 | 50 |
| φ2.5*7*d4*50L | 2.5 | 7 | 4 | 50 |
| φ3*8*d4*50L | 3 | 8 | 4 | 50 |
| φ4*10*d4*50L | 4 | 10 | 4 | 50 |
| φ5*13*d6*50L | 5 | 13 | 6 | 50 |
| φ6*15*d6*50L | 6 | 15 | 6 | 50 |
| φ8*20*d8*60L | 8 | 20 | 8 | 60 |
| φ10*25*d10*75L | 10 | 25 | 10 | 75 |
| φ12*30*d12*75L | 12 | 30 | 12 | 75 |
| φ14*45*d14*100L | 14 | 45 | 14 | 100 |
| φ16*45*d16*100L | 16 | 45 | 16 | 100 |
| φ18*45*d18*100L | 18 | 45 | 18 | 100 |
| φ20*45*d20*100L | 20 | 45 | 20 | 100 |
1. Before using the tool, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.
2. The shorter the tool extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.
3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.
4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of milling cutter.
5. Note: Not suitable for low speed machines such as rotary table and electric hand drill
Applications:
Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and so on. General-purpose operation slotting, rilling, profiling.
Q1. The tool breaks when cutting in or pulling out the workpiece
The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.
Q2. Tool breaks during normal machining
Reduce the feed rate and cutting depth.
The tool shall be passivated.
Replace the clamp or spring collet.
The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.
Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.
If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.
Q3. The tool breaks when the feed direction changes
(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.
(2) Reduce (decrease) the feed before and after the direction change.
(3) Replace the clamp or spring collet.
Q4. Problem: Part of the blade tip breaks
Chamfer the corners with manual grinding.
Change down milling to up milling.