• Solid 4 Flutes Roughing Carbide End Mill HRC55 Alloy Steel
Solid 4 Flutes Roughing Carbide End Mill HRC55 Alloy Steel

Solid 4 Flutes Roughing Carbide End Mill HRC55 Alloy Steel

Product Details:

Place of Origin: China
Brand Name: BWIN
Model Number: Φ8*20*d8*60L-4T HRC45

Payment & Shipping Terms:

Minimum Order Quantity: 50pcs
Price: Negotiable
Packaging Details: Plastic box
Delivery Time: 7 work days
Payment Terms: T/T, Western Union
Supply Ability: 1-10000pcs 7days
Get Best Price Contact Now

Detail Information
Product Name: 4 Flute End Mill Rough Milling Cutter Model: Φ5*13*d5*50L-4T HRC45
Material: Solid Carbide Roughing End Milling Cutter Workpiece: Alloy Steel
Usage: Milling Machine Coating: Uncoated
HRC: HRC55 Feature: High Performance End Mills
Application: CNC Milling Tool Package: 1pcs/Box
Highlight:

4 Flutes Roughing Carbide End Mill

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HRC55 Roughing Carbide End Mill

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HRC55 Carbide Roughing End Mills

Product Description

Description of Roughing End Mill

  • High quality coating, stable and not easy to wear
  • Anti-seismic stabilization and hardening treatment refuse to break the knife
  • Large core diameter design enhances tool rigidity and seismic resistance
  • Precise chamfering design of the handle saves the time for tool replacement

 

Milling Parameters of Roughing End Mill

HRC55 Carbide Roughing End Mill Tool length fz&v
Short 1
Long1 0.9
Overlength 0.8
Speciality 0.6
Type Material Strength
N/mm²

Hardness
HRC		 Cooling
Air Dry cutting Lubricating fluid
P PI P1.1 Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel <700 √ √ √
P1.2 quenched and tempered steel <1200 √ √ √
P2 P2.1 Alloyed nitrided steel, carburized steel and quenched and tempered steel <900 √ √ √
P2.2 Tool steel, bearing steel, spring steel and high-speed steel <1400 √   √
P3 P3.1 Tool steel, bearing steel, spring steel and high-speed steel <900 √ √ √
P3.2 Tool steel, bearing steel, spring steel and high-speed steel <1500 √   √
M M1 M1.1 austenitic stainless steel ＜700 √   √
M1.2 Ferritic/austenitic (bicrystal) stainless steel ＜1000     √
M2 M2.1 Austenitic stainless cast steel ＜700 √   √
M3 M3.1 Ferritic/austenitic (bicrystal) stainless cast steel ＜1000     √
K K1 K1.1 Flake graphite cast iron (gray cast iron), GJL ＜300 √ √ √
K2 K2.1 Ductile iron, GJS ＜500 √ √ √
K2.2 Ductile iron, GJS 500-800 √ √ √
K2.3 Ductile iron, GJS ＞800 √ √ √
K3 K3.1 Vermicular graphite cast iron, GJV; Malleable cast iron, GJM ＜500 √ √ √
K3.2 Vermicular graphite cast iron, GJV; Malleable cast iron, GJM ＞500 √ √ √

 

Slotting
Vc
(m/min)		                                                    fz(mm/tooth)
                                                       Diameter
2 4 6 8 10 12 14 16 18 20
112 0.01 0.018 0.026 0.034 0.041 0.048 0.054 0.06 0.065 0.069
92 0.01 0.017 0.025 0.032 0.038 0.045 0.0505 0.056 0.061 0.065
100 0.01 0.018 0.026 0.034 0.041 0.048 0.054 0.06 0.065 0.069
72 0.009 0.015 0.022 0.028 0.034 0.04 0.045 0.05 0.054 0.058
64 0.01 0.018 0.025 0.032 0.039 0.045 0.051 0.057 0.062 0.066
56 0.009 0.016 0.023 0.029 0.036 0.041 0.0465 0.052 0.056 0.06
44 0.007 0.012 0.018 0.023 0.027 0.032 0.036 0.04 0.043 0.046
68 0.01 0.018 0.025 0.033 0.04 0.046 0.052 0.058 0.063 0.067
44 0.005 0.009 0.012 0.016 0.019 0.022 0.025 0.028 0.030 0.032
32 0.006 0.011 0.015 0.02 0.024 0.028 0.0315 0.035 0.0375 0.04
28 0.005 0.009 0.013 0.016 0.02 0.023 0.031 0.039 0.036 0.033
32 0.007 0.012 0.017 0.021 0.026 0.03 0.034 0.038 0.041 0.044
32 0.005 0.009 0.013 0.017 0.021 0.024 0.027 0.03 0.0325 0.035
120 0.017 0.031 0.044 0.056 0.068 0.08 0.09 0.1 0.05575 0.0115
112 0.015 0.026 0.037 0.048 0.058 0.068 0.0765 0.085 0.0915 0.098
92 0.012 0.022 0.031 0.039 0.048 0.056 0.063 0.07 0.0755 0.081
52 0.007 0.012 0.018 0.023 0.027 0.032 0.036 0.04 0.043 0.046
80 0.012 0.022 0.031 0.039 0.048 0.056 0.063 0.07 0.0755 0.081
76 0.01 0.018 0.026 0.034 0.041 0.048 0.054 0.06 0.0645

0.069

 

Roughing
Vc
(m/min)		                                                   fz(mm/tooth)
                                                     Diameter
2 4 6 8 10 12 14 16 18 20
228 0.018 0.031 0.045 0.057 0.070 0.081 0.091 0.101 0.110 0.118
208 0.017 0.029 0.042 0.054 0.065 0.071 0.083 0.095 0.103 0.11
184 0.018 0.031 0.045 0.057 0.070 0.081 0.091 0.101 0.110 0.118
144 0.015 0.026 0.037 0.048 0.058 0.068 0.077 0.085 0.092 0.098
132 0.017 0.03 0.042 0.054 0.066 0.077 0.087 0.096 0.104 0.112
112 0.015 0.027 0.039 0.05 0.060 0.07 0.079 0.088 0.095 0.102
92 0.012 0.021 0.03 0.038 0.046 0.054 0.061 0.068 0.073 0.078
140 0.017 0.03 0.043 0.055 0.067 0.078 0.088 0.098 0.106 0.114
92 0.008 0.015 0.021 0.027 0.032 0.038 0.043 0.047 0.051 0.055
60 0.011 0.018 0.026 0.033 0.041 0.047 0.053 0.059 0.064 0.069
56 0.009 0.015 0.022 0.028 0.034 0.039 0.044 0.049 0.053 0.057
68 0.011 0.02 0.028 0.036 0.044 0.051 0.0575 0.064 0.069 0.074
60 0.009 0.016 0.022 0.029 0.035 0.041 0.046 0.051 0.055 0.059
248 0.03 0.052 0.074 0.096 0.0116 0.135 0.152 0.169 0.1825 0.196
228 0.025 0.044 0.063 0.081 0.099 0.115 0.1295 0.144 0.155 0.166
184 0.021 0.037 0.052 0.067 0.081 0.095 0.1065 0.118 0.1275 0.137
104 0.012 0.021 0.03 0.038 0.046 0.054 0.061 0.068 0.073 0.078
164 0.021 0.037 0.052 0.067 0.081 0.095 0.1065 0.118 0.1275 0.137
156 0.018 0.031 0.045 0.057 0.07 0.081 0.091 0.101 0.1095 0.118

 

Finish
Vc
(m/min)		                                              fz(mm/tooth)
                                                          Diameter
2 4 6 8 10 12 14 16 18 20
332 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
272 0.026 0.046 0.066 0.085 0.103 0.12 0.135 0.15 0.162 0.173
304 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
212 0.023 0.041 0.059 0.076 0.092 0.107 0.121 0.134 0.145 0.155
196 0.027 0.047 0.067 0.086 0.104 0.122 0.137 0.152 0.165 0.177
168 0.024 0.043 0.061 0.079 0.095 0.111 0.125 0.139 0.150 0.161
136 0.019 0.033 0.047 0.06 0.073 0.085 0.096 0.107 0.116 0.124
204 0.027 0.048 0.068 0.088 0.106 0.124 0.140 0.155 0.168 0.18
136 0.013 0.023 0.033 0.042 0.051 0.06 0.068 0.075 0.081 0.087
92 0.016 0.029 0.041 0.053 0.064 0.075 0.0845 0.094 0.101 0.108
84 0.014 0.024 0.034 0.044 0.053 0.062 0.0695 0.077 0.0835 0.09
100 0.018 0.031 0.045 0.057 0.07 0.081 0.0915 0.102 0.11 0.118
92 0.014 0.025 0.035 0.045 0.055 0.064 0.072 0.08 0.0865 0.093
364 0.047 0.083 0.117 0.151 0.183 0.214 0.2405 0.267 0.149 0.031
332 0.04 0.07 0.1 0.128 0.156 0.182 0.2045 0.227 0.245 0.263
272 0.033 0.058 0.082 0.106 0.128 0.149 0.168 0.187 0.202 0.217
152 0.019 0.033 0.047 0.06 0.073 0.085 0.096 0.107 0.1155 0.124
240 0.033 0.058 0.082 0.106 0.128 0.149 0.168 0.187 0.202 0.217
228 0.028 0.05 0.07 0.091 0.011 0.128 0.144 0.16 0.173 0.186

 

Note
  • If the following carbide roughing end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
Specification

Flute

Dia(D)

        Flute

Length (C)

Shank

Dia(D)

 Overall Length(L)
Φ4*10*d4*50L 4 10 4 50
Φ5*13*d5*50L 5 13 5 50
Φ6*15*d6*50L 6 15 6 50
Φ8*20*d8*60L 8 20 8 60
Φ10*25*d10*75L 10 25 10 75
Φ12*30*d12*75L 12 30 12 75
Φ8*35*d8*100L 8 35 8 100
Φ10*40*d10*100L 10 40 10 100
Φ12*45*d12*100L 12 45 12 100
Φ14*45*d14*100L 14 45 14 100
Φ16*45*d16*100L 16 45 16 100
Φ18*45*d18*100L 18 45 18 100
Φ20*45*d20*100L 20 45 20 100
 

Instructions of Roughing End Mill

1. Before using the carbide roughing end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide  extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide roughing end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.

 

Advantages

    BWIN Precision Tools Co., Ltd. was established in 2014, specializing in the technical development and product production of cemented carbide tools, and introduced high-precision tool grinding centers in Switzerland and Germany. Production of milling cutters and metal processing with solid carbide tools, and can undertake the design and manufacture of non-standard tools. Our company selects the brand "Kena", "Sumitomo" and domestic cemented carbide bars as raw materials, uses Swiss precision measuring tools and tool detectors, and strictly controls the production process to ensure the quality of tools.

   The company has a considerable technical force, strong production capacity, scientific management, and the purpose of "survival by quality, development by reputation", keep forging ahead to provide customers with better products.

 

Applications of Roughing End Mill

   Commonly used for slotting, side milling, face milling, rough machining and semi-finishing of soft metal materials such as aluminum alloy and copper alloy

Cnc Milling Cutter 6mm 3 4 Flute Tungsten Solid Carbide High Feed Endmill End Mill

 

FAQ

Q1. The tool breaks when cutting in or pulling out the workpiece

Solution: The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.

Q2. The tool is broken during normal machining

Resolvent:

(1) Reduce feed rate and cutting depth.

(2) Carry out passivation treatment on the tool.

(3) Replace the clamp or spring collet.

(4) The high number of cutting edges changes the low number of cutting edges to improve chip removal and prevent chip blocking.

(5) Change dry milling to wet milling (using cutting fluid) and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.

(6) If the liquid supply direction of wet milling is from the front, it is changed to supply liquid from the oblique rear or the transverse top, the coolant flow should be sufficient.

Q3. The tool breaks when the feed direction changes

Resolvent:

(1) Use circular interpolation (NC machine tool), or temporarily stop (temporarily) feeding.

(2) Reduce (decrease) the feed rate before and after the direction change.

(3) Replace the clamp or spring collet.

 

Tag:

Tungsten Carbide Endmill

Ball Nose End Mill

Corner Radius Endmills

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