1/4 Inch 4 Flute End Mill Tungsten Steel HRC55 Internal R 4 Flute Milling Cutter
Product Details:
Place of Origin: | China |
Brand Name: | BWIN |
Model Number: | R1.25*D6*50L-4F |
Payment & Shipping Terms:
Minimum Order Quantity: | 1pcs/box |
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Price: | Negotiable |
Packaging Details: | Plastic box |
Delivery Time: | 7 work days |
Payment Terms: | T/T, Western Union |
Supply Ability: | 1-10000pcs 7days |
Detail Information |
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Product Name: | HRC55 4 Flute Inner-R Endmill | Model: | R0.5-R6 |
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Material: | Tungsten HRC55 Internal R Milling Cutter | Workpiece: | Stainless Steel |
Usage: | Milling Machine | Coating: | Cooper |
HRC: | HRC55 | Feature: | Fine Cutting |
Application: | Milling | Package: | 1pcs/Box |
High Light: | Tungsten Steel 4 Flute End Mill,HRC55 4 Flute Milling Cutter,Internal R 4 Flute Milling Cutter |
Product Description
1/4 Inch End Mill Carbide HRC55 4 Flute Inner R Endmill Tungsten Steel Inner R Milling Cutter
Quick Detail
- Tungsten steel bars
- Bronze colored nano coating
- 0 ° helix angle
- 4-blade blade
- R-angle design
- Straight groove chip removal
Description
- The HRC55 4F internal R milling cutter uses 0.4UM micro particle tungsten steel base material, which has higher wear resistance and strength, and is a specialized milling cutter for high hardness and high-speed cutting applications; The large core diameter is more stable, and the large core diameter design is adopted under the condition of ensuring the cutting space, greatly enhancing the rigidity and seismic resistance of the cutting tool, and reducing tool breakage; Refine the chip removal groove to avoid knife sticking and greatly improve production efficiency.
Milling parameters
HRC55 Carbide Inner R End Mill |
Tool length | fz&v | |||||
Short |
1 |
||||||
Long1 | 0.9 | ||||||
Overlength | 0.8 | ||||||
Speciality | 0.6 | ||||||
Type | Material |
Strength N/mm²
Hardness HRC |
Cooling | ||||
Air |
Dry cutting |
Lubricating fluid | |||||
P | PI |
P1.1 |
Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel | <700 | √ | √ | √ |
P1.2 | quenched and tempered steel | <1200 | √ | √ | √ | ||
P2 | P2.1 | Alloyed nitrided steel, carburized steel and quenched and tempered steel | <900 | √ | √ | √ | |
P2.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1400 | √ | √ | |||
P3 | P3.1 | Tool steel, bearing steel, spring steel and high-speed steel | <900 | √ | √ | √ | |
P3.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1500 | √ | √ |
Sloting | ||||||||||||
Vc (m/min) |
fz(mm/Tooth) | |||||||||||
Diameter | ||||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
112 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
92 | 0.01 | 0.017 | 0.025 | 0.032 | 0.038 | 0.045 | 0.056 | 0.065 | ||||
100 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
72 | 0.009 | 0.015 | 0.022 | 0.028 | 0.034 | 0.04 | 0.05 | 0.058 | ||||
64 | 0.01 | 0.018 | 0.025 | 0.032 | 0.039 | 0.045 | 0.057 | 0.066 | ||||
56 | 0.009 | 0.016 | 0.023 | 0.029 | 0.036 | 0.041 | 0.052 | 0.06 |
Roughing | ||||||||||||
Vc (m/min) |
fz(mm/Tooth) | |||||||||||
Diameter | ||||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
228 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
208 | 0.017 | 0.029 | 0.042 | 0.054 | 0.065 | 0.071 | 0.095 | 0.11 | ||||
184 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
144 | 0.015 | 0.026 | 0.037 | 0.048 | 0.058 | 0.068 | 0.085 | 0.098 | ||||
132 | 0.017 | 0.03 | 0.042 | 0.054 | 0.066 | 0.077 | 0.096 | 0.112 | ||||
112 | 0.015 | 0.027 | 0.039 | 0.05 | 0.060 | 0.07 | 0.088 | 0.102 |
Finish | |||||||||||
Vc m/min |
fz(mm/Tooth) | ||||||||||
Diameter | |||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 18 | 20 | ||
332 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
272 | 0.026 | 0.046 | 0.066 | 0.085 | 0.103 | 0.12 | 0.135 | 0.15 | 0.162 | 0.173 | |
304 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
212 | 0.023 | 0.041 | 0.059 | 0.076 | 0.092 | 0.107 | 0.121 | 0.134 | 0.145 | 0.155 | |
196 | 0.027 | 0.047 | 0.067 | 0.086 | 0.104 | 0.122 | 0.137 | 0.152 | 0.165 | 0.177 | |
168 | 0.024 | 0.043 | 0.061 | 0.079 | 0.095 | 0.111 | 0.125 | 0.139 | 0.150 | 0.161 |
- If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
Radius
|
Cutting diameter
|
Tip diameter
|
Shank diameter
|
Overall
length
|
Flutes
|
R0.5
|
4
|
3
|
4
|
50
|
2/4
|
R0.75
|
4
|
2.5
|
4
|
50
|
2/4
|
R1.0
|
4
|
2
|
4
|
50
|
2/4
|
R1.25
|
6
|
3.5
|
6
|
50
|
2/4
|
R1.5
|
6
|
3
|
6
|
50
|
2/4
|
R1.75
|
6
|
2.5
|
6
|
50
|
2/4
|
R2.0
|
6
|
2
|
6
|
50
|
2/4
|
R2.5
|
8
|
3
|
8
|
60
|
2/4
|
R3.0
|
8
|
2
|
8
|
60
|
2/4
|
R3.5
|
10
|
3
|
10
|
75
|
2/4
|
R4.0
|
10
|
2
|
10
|
75
|
2/4
|
R5.0
|
12
|
2
|
12
|
75
|
2/4
|
R6.0
|
14
|
2
|
14
|
75
|
2/4
|
Instructions
1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.
2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.
3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.
4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.
5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.
Applications
The cutting edge of the HRC55 4F inner R milling cutter is covered with a bronze colored nano coating, suitable for materials within HRC55, including iron, carbon steel, cast iron, mold steel, alloy steel, tool steel, heat treated steel, and welding repair steel
Q1. The tool breaks when cutting in or pulling out the workpiece
The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.
Q2. Tool breaks during normal machining
Reduce the feed rate and cutting depth.
The tool shall be passivated.
Replace the clamp or spring collet.
The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.
Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.
If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.
Q3. The tool breaks when the feed direction changes
(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.
(2) Reduce (decrease) the feed before and after the direction change.
(3) Replace the clamp or spring collet.
Q4. Problem: Part of the blade tip breaks
Chamfer the corners with manual grinding.
Change down milling to up milling.