• HRC65 2 Flute Ball Nose Micro Machining End Mill Carbide Micro Diameter Milling Cutter
  • HRC65 2 Flute Ball Nose Micro Machining End Mill Carbide Micro Diameter Milling Cutter
HRC65 2 Flute Ball Nose Micro Machining End Mill Carbide Micro Diameter Milling Cutter

HRC65 2 Flute Ball Nose Micro Machining End Mill Carbide Micro Diameter Milling Cutter

Product Details:

Place of Origin: China
Brand Name: BWIN
Model Number: D0.2*50-2F

Payment & Shipping Terms:

Minimum Order Quantity: 1pcs/box
Price: Negotiable
Packaging Details: Plastic box
Delivery Time: 7 work days
Payment Terms: T/T, Western Union
Supply Ability: 1-10000pcs 7days
Get Best Price Contact Now

Detail Information

Material: Tungsten Micro Machining Endmill Product Name: HRC65 2 Flute Ball Nose Micro End Mill
Model: D0.15-D0.9 Micro-Diameter Milling Cutter Workpiece: Stainless Steel/Steel/Cast Iron
Usage: Milling Machine Coating: Nano Blue
HRC: HRC65 Feature: High Speed Cutting
Application: Milling Package: 1pcs/Box
High Light:

HRC65 Ball Nose End Mill

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Micro Machining Ball Nose End Mill

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Micro Diameter 2 Flute End Mill

Product Description

Quick Detail OF Micro Diameter Ball End Mill

  • Imported tungsten steel bars from Germany
  • High quality TiAlN coating
  • 35 ° spiral angle design
  • Tank bottom precision grinding process
  • Large core diameter design
  • Handle chamfer design

 

Description OF Micro Diameter Ball End Mill

   The HRC65 micro diameter ball end milling cutter is made by selecting materials and precision grinding. It is manufactured using Anka machine tools and German processes to ensure the outer diameter size and accuracy of the micro diameter milling cutter. At the same time, it also has excellent characteristics such as high hardness and good wear resistance. It can perform precision machining and semi precision machining on heat treated materials below 65 degrees Celsius; Adopting imported first-class precision machine tools to grind unique spiral blade angles, sharp and wear-resistant, high-speed cutting, less prone to tool breakage, reduced tool replacement times, improved machine tool movement, and improved milling efficiency; Imported passivation equipment. Fine and blunt sanding enhances the corrosion resistance and wear resistance of the cutting tool, ensuring smooth and burr free cutting, and prolonging the service life of the milling cutter.

 

Milling parameters OF Micro Diameter Ball End Mill

HRC55 Carbide Micro Diameter Square End Mill
 
Tool length fz&v
Short

1

Long1 0.9
Overlength 0.8
Speciality 0.6
Type Material

Strength

N/mm²

 

Hardness

HRC

Cooling
Air

Dry cutting

Lubricating fluid
P PI

P1.1

Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel <700
P1.2 quenched and tempered steel                                        <1200
P2 P2.1 Alloyed nitrided steel, carburized steel and quenched and tempered steel <900
P2.2 Tool steel, bearing steel, spring steel and high-speed steel <1400  
P3 P3.1 Tool steel, bearing steel, spring steel and high-speed steel <900
P3.2 Tool steel, bearing steel, spring steel and high-speed steel <1500  

 

HRC65 2 Flute Ball Nose Micro Machining End Mill Carbide Micro Diameter Milling Cutter 0 Sloting
Vc
(m/min)
fz(mm/Tooth)
Diameter
2 4 6 8 10 12 16 20
112 0.01 0.018 0.026 0.034 0.041 0.048 0.06 0.069
92 0.01 0.017 0.025 0.032 0.038 0.045 0.056 0.065
100 0.01 0.018 0.026 0.034 0.041 0.048 0.06 0.069
72 0.009 0.015 0.022 0.028 0.034 0.04 0.05 0.058
64 0.01 0.018 0.025 0.032 0.039 0.045 0.057 0.066
56 0.009 0.016 0.023 0.029 0.036 0.041 0.052 0.06

 

HRC65 2 Flute Ball Nose Micro Machining End Mill Carbide Micro Diameter Milling Cutter 1 Roughing
Vc
(m/min)
fz(mm/Tooth)
Diameter
2 4 6 8 10 12 16 20
228 0.018 0.031 0.045 0.057 0.070 0.081 0.101 0.118
208 0.017 0.029 0.042 0.054 0.065 0.071 0.095 0.11
184 0.018 0.031 0.045 0.057 0.070 0.081 0.101 0.118
144 0.015 0.026 0.037 0.048 0.058 0.068 0.085 0.098
132 0.017 0.03 0.042 0.054 0.066 0.077 0.096 0.112
112 0.015 0.027 0.039 0.05 0.060 0.07 0.088 0.102

 

HRC65 2 Flute Ball Nose Micro Machining End Mill Carbide Micro Diameter Milling Cutter 2 Finish
Vc
m/min
fz(mm/Tooth)
Diameter
2 4 6 8 10 12 14 16 18 20
332 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
272 0.026 0.046 0.066 0.085 0.103 0.12 0.135 0.15 0.162 0.173
304 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
212 0.023 0.041 0.059 0.076 0.092 0.107 0.121 0.134 0.145 0.155
196 0.027 0.047 0.067 0.086 0.104 0.122 0.137 0.152 0.165 0.177
168 0.024 0.043 0.061 0.079 0.095 0.111 0.125 0.139 0.150 0.161
 
Note OF Micro Diameter Ball Endmill
  • If the following carbide micro diameter flat milling cutter cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.

flute diameter  flute length Shank Dia overall length
0.1 0.2 4 50
0.15 0.3 4 50
0.2 0.4 4 50
0.25 0.5 4 50
0.3 0.6 4 50
0.35 0.7 4 50
0.4 0.8 4 50
0.5 1 4 50
0.6 1.2 4 50
0.7 1.4 4 50
0.8 1.6 4 50
0.9 1.9 4 50
R0.1 0.4 4 50
R0.15 0.6 4 50
R0.2 0.8 4 50
R0.25 1 4 50
R0.3 1.2 4 50
R0.35 1.4 4 50
R0.4 1.6 4 50
R0.45 1.8 4 50

 

Instructions OF Micro Diameter Ball Endmill

1. Use high-precision and high opening equipment and fixtures.

2. When the installation rigidity of machine tools and workpieces is poor, vibrations and abnormal sounds may occur,

At this point, the speed and feed speed in the table below should be reduced year-on-year.

3. Use air oxygen cooling or MOL (minimum oil cooling).

4. The side is just pushed away and processed in a straight manner.

5. Try to keep the cutting tool as short as possible under non drying images.

 

Applications OF Micro Diameter Ball Endmill

   The cutting edge of the HRC55 micro diameter square cutter is covered with a bronze colored nano coating, suitable for materials within HRC55, including iron, carbon steel, cast iron, mold steel, alloy steel, tool steel, heat treated steel, and welding repair steel

Cnc Milling Cutter 6mm 3 4 Flute Tungsten Solid Carbide High Feed Endmill End Mill


 

FAQ

Q1. The tool breaks when cutting in or pulling out the workpiece

The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.

 

Q2. Tool breaks during normal machining

Reduce the feed rate and cutting depth.

The tool shall be passivated.

Replace the clamp or spring collet.

The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.

Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.

If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.

 

Q3. The tool breaks when the feed direction changes

(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.

(2) Reduce (decrease) the feed before and after the direction change.

(3) Replace the clamp or spring collet.

 

Q4. Problem: Part of the blade tip breaks

Chamfer the corners with manual grinding.

Change down milling to up milling.

 

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