Fast Feeding HRC55 Nano Cemented Carbide Lollipop End Mill Cutter For The CNC Machine
Product Details:
Place of Origin: | China |
Brand Name: | BWIN |
Model Number: | R2*D2*6*D4*50L |
Payment & Shipping Terms:
Minimum Order Quantity: | 1pcs/box |
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Price: | Negotiable |
Packaging Details: | Plastic box |
Delivery Time: | 7 work days |
Payment Terms: | T/T, Western Union |
Supply Ability: | 1-10000pcs 7days |
Detail Information |
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Product Name: | HRC55 Arch Milling Cutter | Model: | R1-R10 Lollipop End Mill |
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Material: | Cemented Carbide HRC55 Lollipop End Mill | Workpiece: | Stainless Steel |
Usage: | Cnc Machine | Coating: | Cooper |
HRC: | HRC55 | Feature: | Fast Feeding |
Application: | Milling | Package: | 1pcs/Box |
Highlight: | HRC55 Lollipop End Mill Cutter,Carbide Lollipop End Mill Cutter |
Product Description
Description OF arch End Mill
Imported high-quality tungsten steel bars are selected, which have high hardness and strong wear resistance, improving tool life, and are suitable for high hardness and high-speed cutting applications; Adopting AlTiSiN coating, the coating has a multi-layer nanostructure, heat insulation and wear resistance, protecting the cutting edge of the milling cutter, and making cutting more stable; Adopting imported machine tools, meticulously grinding, and maximizing the size of the chip removal groove while ensuring the rigidity of the cutting edge to ensure that the cutting tool does not accumulate chips or stick to the tool, resulting in smoother cutting; The design of upper and lower arc chamfers facilitates the processing of deep workpiece edges and reverse chamfer arcs for drilling.
Milling parameters OF lollipop Endmill
HRC55 Carbide arch milling cutter |
Tool length | fz&v | |||||
Short |
1 |
||||||
Long1 | 0.9 | ||||||
Overlength | 0.8 | ||||||
Speciality | 0.6 | ||||||
Type | Material |
Strength N/mm²
Hardness HRC |
Cooling | ||||
Air |
Dry cutting |
Lubricating fluid | |||||
P | PI |
P1.1 |
Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel | <700 | √ | √ | √ |
P1.2 | quenched and tempered steel | <1200 | √ | √ | √ | ||
P2 | P2.1 | Alloyed nitrided steel, carburized steel and quenched and tempered steel | <900 | √ | √ | √ | |
P2.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1400 | √ | √ | |||
P3 | P3.1 | Tool steel, bearing steel, spring steel and high-speed steel | <900 | √ | √ | √ | |
P3.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1500 | √ | √ |
Sloting | ||||||||||||
Vc (m/min) |
fz(mm/Tooth) | |||||||||||
Diameter | ||||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
112 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
92 | 0.01 | 0.017 | 0.025 | 0.032 | 0.038 | 0.045 | 0.056 | 0.065 | ||||
100 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
72 | 0.009 | 0.015 | 0.022 | 0.028 | 0.034 | 0.04 | 0.05 | 0.058 | ||||
64 | 0.01 | 0.018 | 0.025 | 0.032 | 0.039 | 0.045 | 0.057 | 0.066 | ||||
56 | 0.009 | 0.016 | 0.023 | 0.029 | 0.036 | 0.041 | 0.052 | 0.06 |
Roughing | ||||||||||||
Vc (m/min) |
fz(mm/Tooth) | |||||||||||
Diameter | ||||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
228 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
208 | 0.017 | 0.029 | 0.042 | 0.054 | 0.065 | 0.071 | 0.095 | 0.11 | ||||
184 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
144 | 0.015 | 0.026 | 0.037 | 0.048 | 0.058 | 0.068 | 0.085 | 0.098 | ||||
132 | 0.017 | 0.03 | 0.042 | 0.054 | 0.066 | 0.077 | 0.096 | 0.112 | ||||
112 | 0.015 | 0.027 | 0.039 | 0.05 | 0.060 | 0.07 | 0.088 | 0.102 |
Finish | |||||||||||
Vc m/min |
fz(mm/Tooth) | ||||||||||
Diameter | |||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 18 | 20 | ||
332 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
272 | 0.026 | 0.046 | 0.066 | 0.085 | 0.103 | 0.12 | 0.135 | 0.15 | 0.162 | 0.173 | |
304 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
212 | 0.023 | 0.041 | 0.059 | 0.076 | 0.092 | 0.107 | 0.121 | 0.134 | 0.145 | 0.155 | |
196 | 0.027 | 0.047 | 0.067 | 0.086 | 0.104 | 0.122 | 0.137 | 0.152 | 0.165 | 0.177 | |
168 | 0.024 | 0.043 | 0.061 | 0.079 | 0.095 | 0.111 | 0.125 | 0.139 | 0.150 | 0.161 |
- If the following carbide HRC55 arch milling cutter cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
Cutting
Diameter
|
Avoidance
length
|
Shank
diameter
|
Overall
length
|
Cutting edge
diameter
|
R diameter
|
Flutes
|
4
|
6
|
4
|
50
|
2
|
R2
|
2
|
6
|
10
|
6
|
50
|
3
|
R3
|
2
|
8
|
12
|
8
|
60
|
4
|
R4
|
2
|
10
|
15
|
10
|
60
|
5
|
R5
|
2
|
12
|
15
|
12
|
60
|
6
|
R6
|
2
|
Product detail:
- Wear-resistant tungsten steel bars
- Composite multi-layer nano coating
- Sharp grinding edge
- Full blade seismic design
- Upper and lower arc chamfering
Instructions OF arch Endmill
1. Before using the carbide HRC55 arch milling cutter , please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.
2. The shorter the carbide extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.
3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.
4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide lollipop end mill.
5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.
Applications OF lollipop Endmill
The cutting edge of the HRC55 lollipop milling cutter is covered with a bronze colored nano coating, suitable for materials within HRC55, including iron, carbon steel, cast iron, mold steel, alloy steel, tool steel, heat treated steel, and welding repair steel
Q1. The tool breaks when cutting in or pulling out the workpiece
The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.
Q2. Tool breaks during normal machining
Reduce the feed rate and cutting depth.
The tool shall be passivated.
Replace the clamp or spring collet.
The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.
Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.
If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.
Q3. The tool breaks when the feed direction changes
(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.
(2) Reduce (decrease) the feed before and after the direction change.
(3) Replace the clamp or spring collet.
Q4. Problem: Part of the blade tip breaks
Chamfer the corners with manual grinding.
Change down milling to up milling.