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Four Edged Aluminum End Mill R0.5-R6 HRC55 4 Flutes Internal R End Mills
Product Details:
| Place of Origin: | China |
| Brand Name: | BWIN |
| Model Number: | R0.75*D4*50L-4F HRC55 |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1pcs/box |
|---|---|
| Price: | Negotiable |
| Packaging Details: | Plastic box |
| Delivery Time: | 7 work days |
| Payment Terms: | T/T, Western Union |
| Supply Ability: | 1-10000pcs 7days |
|
Detail Information |
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| Product Name: | HRC55 4 Flutes Internal R End Mills | Model: | R0.5-R6 |
|---|---|---|---|
| Material: | Tungsten HRC55 Inner R Endmills | Workpiece: | Aluminum |
| Usage: | Milling Machine | Coating: | Uncoated |
| HRC: | HRC55 | Feature: | Sharp And Wear-resistant |
| Application: | Milling | Package: | 1pcs/Box |
| High Light: | 4 Flutes Aluminum End Mill,R0.5 Aluminum End Mill,internal R Aluminum End Mill |
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Product Description
55HRC Inner R Endmills Four-Edged Aluminum Milling Tips Cutter 4 Flutes Internal R End Mills
Description OF inner-R Aluminum End Mill
- The HRC55 4-blade aluminum internal R milling cutter is carefully ground with excellent tungsten steel raw materials, which has high wear resistance and strength; Adopting a suitable blade design that takes into account both the strength and sharpness of the blade, while also adopting a large core diameter to enhance the rigidity of the tool and ensure stable cutting and chip removal; Large capacity chip removal has strong cutting ability, smooth chip discharge, and can achieve high efficiency machining; The full edge seismic design can suppress chatter during the machining process and improve the quality of the machined surface.
Carbide material introdution
| Item Grade |
HRC45
(YG10X )
|
HRC55
(YL10.2 & WF25)
|
HRC60
(Germany K44 &K40)
|
HRC65
(Sandvik H10F)
|
Details |
Grain size 0.7um Co10% Flexural strength 3320N/mm2 |
Grain size 0.6um Co10% Flexural strength 4000N/mm2 |
Grain size 0.5um Co12% Flexural strength 4300N/mm2 |
Grain size 0.5um Co10% Flexural strength 4300N/mm2 |
| Application | Suitable for general steel | General steel, stainless steel, cast iron | High hard material, steel, cast iron, etc | Titanium alloy, high-temperature alloy, harden material, etc |
| Coating Classifying and Advantage | |||||
| Item | Coating Type | AlTiN | TiAlN | TiSiN | NaCo |
|
Characteristic
|
Hardness(HV) | 3300 | 2800 | 4300 | 42(GPA) |
| Thickness(UM) | 2.5-3 | 2.5-3 | 3 | 3 | |
| Oxidation Temp.(°C) | 900 | 800 | 1000 | 1200 | |
| Friction Coefficient | 0.35 | 0.3 | 0.25 | 0.4 | |
| Color | Black | Bronze | Bronze and gold | Blue | |
|
Advantages
|
High heat stability |
Normally cutting
|
Suitable for heavy cutting, and high hardness cutting | For high precision cutting | |
| Suitable for high speed, dry cutting | Suitable for cutting mould steel,
stainless steel
|
Suitable for high hardness cutting, mould steel processing | |||
| Most suitable for carbide cutting tools, turning insert |
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- Tungsten steel material with high hardness
- Edge precision grinding process, sharp and wear-resistant
- Continuous cutting, fast processing speed
- Good chip removal effect, improving processing efficiency
- High speed cutting with high smoothness
- If the following carbide internal R milling cutter cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
|
Radius
|
Cutting diameter
|
Tip diameter
|
Shank diameter
|
Overall
length
|
Flutes
|
|
R0.5
|
4
|
3
|
4
|
50
|
2/4
|
|
R0.75
|
4
|
2.5
|
4
|
50
|
2/4
|
|
R1.0
|
4
|
2
|
4
|
50
|
2/4
|
|
R1.25
|
6
|
3.5
|
6
|
50
|
2/4
|
|
R1.5
|
6
|
3
|
6
|
50
|
2/4
|
|
R1.75
|
6
|
2.5
|
6
|
50
|
2/4
|
|
R2.0
|
6
|
2
|
6
|
50
|
2/4
|
|
R2.5
|
8
|
3
|
8
|
60
|
2/4
|
|
R3.0
|
8
|
2
|
8
|
60
|
2/4
|
|
R3.5
|
10
|
3
|
10
|
75
|
2/4
|
|
R4.0
|
10
|
2
|
10
|
75
|
2/4
|
|
R5.0
|
12
|
2
|
12
|
75
|
2/4
|
|
R6.0
|
14
|
2
|
14
|
75
|
2/4
|
Instructions OF internal R Milling Cutter
1. Before using the carbide internal R milling cutter, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.
2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.
3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.
4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide inner R milling cutter.
5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.
Applications OF internal R End Mill
| Brand | BWIN |
| Flutes | 4 Flutes |
| Product Name | Internal R milling cutter for aluminum |
| Hardness | HRC55 ° |
| Applicable materials | Aluminum alloy, copper, aluminum parts, etc |
Q1. The tool breaks when cutting in or pulling out the workpiece
The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.
Q2. Tool breaks during normal machining
Reduce the feed rate and cutting depth.
The tool shall be passivated.
Replace the clamp or spring collet.
The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.
Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.
If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.
Q3. The tool breaks when the feed direction changes
(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.
(2) Reduce (decrease) the feed before and after the direction change.
(3) Replace the clamp or spring collet.
Q4. Problem: Part of the blade tip breaks
Chamfer the corners with manual grinding.
Change down milling to up milling.