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Ripple Roughing End Mill Aluminium Three Blade Uncoated Cnc Metal
Product Details:
| Place of Origin: | China |
| Brand Name: | BWIN |
| Model Number: | Φ5*13*d5*50L |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1pcs/box |
|---|---|
| Price: | Negotiable |
| Packaging Details: | Plastic box |
| Delivery Time: | 7 work days |
| Payment Terms: | T/T, Western Union |
| Supply Ability: | 1-10000pcs 7days |
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Detail Information |
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| Product Name: | HRC45 3F Aluminum Cnc Carbide End Mill | Model: | Φ4*110*d4*50L HRC45 Roughing Endmill |
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| Material: | Tungsten Carbide Milling Tool | Workpiece: | Aluminum |
| Usage: | Milling | Coating: | AlTiN |
| HRC: | HRC45 | Feature: | Good Wear Resistance |
| Application: | Step Surface Processing | Package: | 1pcs/Box |
| High Light: | Roughing End Mill Three Blade,Three Blade Aluminum Roughing End Mill,Roughing End Mill Cnc Metal |
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Product Description
Aluminium Carbide End Mill Ripple Roughing Milling Cutter 3F Cnc Metal Three-Blade
Characteristic:
- 1.Integral mirror highlight process
- Design of chip discharge chute with large displacement
- Fine grinding wave blade design
- Full blade anti-seismic design Large core diameter design
- Fine grinding 8 μ hilt Tail chamfering
Description:
- The tungsten steel base material is elaborately manufactured and processed with German technology, and the overall mirror surface is highly polished,so the carbide end mill has stronger hardness and better wear resistance; Anka grinding machine precision grinding, high processing precision, sharp non stick knife; The design of the inner arc of the cutting edge reduces the breakage and wear of the blade during the cutting process, making the tool sharper and more durable; The design of 35 ° spiral angle and three side large chip discharge groove ensures smooth chip discharge without residue, small cutting resistance and improved machining efficiency; Full blade anti-seismic design, more smooth processing surface.
Milling Parameters:
| HRC45 Carbide Roughing End Mill |
Tool length | fz&v | |||||
| Short |
1 |
||||||
| Long1 | 0.9 | ||||||
| Overlength | 0.8 | ||||||
| Speciality | 0.6 | ||||||
| Type | Material |
Strength N/mm²
Hardness HRC |
Cooling | ||||
| Air |
Dry cutting |
Lubricating fluid | |||||
| P | PI |
P1.1 |
Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel | <700 | √ | √ | √ |
| P1.2 | quenched and tempered steel | <1200 | √ | √ | √ | ||
| P2 | P2.1 | Alloyed nitrided steel, carburized steel and quenched and tempered steel | <900 | √ | √ | √ | |
| P2.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1400 | √ | √ | |||
| P3 | P3.1 | Tool steel, bearing steel, spring steel and high-speed steel | <900 | √ | √ | √ | |
| P3.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1500 | √ | √ | |||
 |
Sloting | |||||||||||
| Vc (m/min) |
fz(mm/Tooth) | |||||||||||
| Diameter | ||||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
| 112 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
| 92 | 0.01 | 0.017 | 0.025 | 0.032 | 0.038 | 0.045 | 0.056 | 0.065 | ||||
| 100 | 0.01 | 0.018 | 0.026 | 0.034 | 0.041 | 0.048 | 0.06 | 0.069 | ||||
| 72 | 0.009 | 0.015 | 0.022 | 0.028 | 0.034 | 0.04 | 0.05 | 0.058 | ||||
| 64 | 0.01 | 0.018 | 0.025 | 0.032 | 0.039 | 0.045 | 0.057 | 0.066 | ||||
| 56 | 0.009 | 0.016 | 0.023 | 0.029 | 0.036 | 0.041 | 0.052 | 0.06 | ||||
|
Roughing | |||||||||||
| Vc (m/min) |
fz(mm/Tooth) | |||||||||||
| Diameter | ||||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 | |||||
| 228 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
| 208 | 0.017 | 0.029 | 0.042 | 0.054 | 0.065 | 0.071 | 0.095 | 0.11 | ||||
| 184 | 0.018 | 0.031 | 0.045 | 0.057 | 0.070 | 0.081 | 0.101 | 0.118 | ||||
| 144 | 0.015 | 0.026 | 0.037 | 0.048 | 0.058 | 0.068 | 0.085 | 0.098 | ||||
| 132 | 0.017 | 0.03 | 0.042 | 0.054 | 0.066 | 0.077 | 0.096 | 0.112 | ||||
| 112 | 0.015 | 0.027 | 0.039 | 0.05 | 0.060 | 0.07 | 0.088 | 0.102 | ||||
|
Finish | ||||||||||
| Vc m/min |
fz(mm/Tooth) | ||||||||||
| Diameter | |||||||||||
| 2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 18 | 20 | ||
| 332 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
| 272 | 0.026 | 0.046 | 0.066 | 0.085 | 0.103 | 0.12 | 0.135 | 0.15 | 0.162 | 0.173 | |
| 304 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
| 212 | 0.023 | 0.041 | 0.059 | 0.076 | 0.092 | 0.107 | 0.121 | 0.134 | 0.145 | 0.155 | |
| 196 | 0.027 | 0.047 | 0.067 | 0.086 | 0.104 | 0.122 | 0.137 | 0.152 | 0.165 | 0.177 | |
| 168 | 0.024 | 0.043 | 0.061 | 0.079 | 0.095 | 0.111 | 0.125 | 0.139 | 0.150 | 0.161 | |
- If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
| Specification | Flute Dia(D) | Flute Length (C) | Shank Dia(D) | Overall Length(L) |
| Φ4*10*d4*50L | 4 | 10 | 4 | 50 |
| Φ5*13*d5*50L | 5 | 13 | 5 | 50 |
| Φ6*15*d6*50L | 6 | 15 | 6 | 50 |
| Φ8*20*d8*60L | 8 | 20 | 8 | 60 |
| Φ10*25*d10*75L | 10 | 25 | 10 | 75 |
| Φ12*30*d12*75L | 12 | 30 | 12 | 75 |
| Φ8*35*d8*100L | 8 | 35 | 8 | 100 |
| Φ10*40*d10*100L | 10 | 40 | 10 | 100 |
| Φ12*45*d12*100L | 12 | 45 | 12 | 100 |
| Φ14*45*d14*100L | 14 | 45 | 14 | 100 |
| Φ16*45*d16*100L | 16 | 45 | 16 | 100 |
| Φ18*45*d18*100L | 18 | 45 | 18 | 100 |
| Φ20*45*d20*100L | 20 | 45 | 20 | 100 |
Instructions:
1. Before using the carbide roughing end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.
2. The shorter the carbide roughing end mill extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.
3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.
4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide roughing end mill.
5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.
Applications:
Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.
Q1. The tool breaks when cutting in or pulling out the workpiece
The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.
Q2. Tool breaks during normal machining
Reduce the feed rate and cutting depth.
The tool shall be passivated.
Replace the clamp or spring collet.
The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.
Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.
If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.
Q3. The tool breaks when the feed direction changes
(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.
(2) Reduce (decrease) the feed before and after the direction change.
(3) Replace the clamp or spring collet.
Q4. Problem: Part of the blade tip breaks
Chamfer the corners with manual grinding.
Change down milling to up milling.